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View Full Version : A large cider press and cider mill I made



george wilson
03-31-2009, 11:32 PM
This shows the diversity of things I was called upon to make,even while musical instrument maker. My director had seen a press and cider mill just like this one in Somerset,England,from the 18th.C.

First,these bad pictures are the only pictures I have. I can't remember how I got them,but someone took these with a digital camera,and printed them on typing paper.The press is large enough that a 6' man standing in front of it would come up to the hole in the screw's bulbous part,where a log is inserted to tighten the screw,with a team of men.The screw is 12" in diameter.The bulb is 16" dia..The squared off log at the top was 40" in dia. before squaring. It is 16" thick.

I had been asked to figure out how to make this press,which weighs a lot,over a period of a couple of years. Finally the boss got serious,and I accepted this challenge. I must admit,it was difficult at first to go from doing precision musical instrument work,to doing something as large and crude as this.These special assignments led me into being begged to be toolmaker in 1986. This project was in 1983.

The biggest problem was how do you thread the hole? I finally worked that out.Threading the screw was second. Each thread is 2" wide,and 2" tall. 90 degree angle,as is correct for wood threads.

I am going to leave you to figure out how I made the screw and nut for a while. I will explain how after a while.



How to find a dry log for the screw was next. No one keeps logs till they are dry these days. Back then,they set wood aside for future generations. I could not find a dry log,so I reasoned that logs always split wide open when dry was that the center had no place to go as the outer perimeter shrank ever tighter. So,I drilled a 2" hole through the length of the screw. It worked. The screw never split.

As you see it here,it had been out in the weather several years,and is looking authentic.The screw looks newer because I completely saturated the screw with molten beeswax after it was made,forcing the screw to dry from inside the 2" axial hole.

Getting the nut to never shrink more than the screw,and permanently bind it was next. I found a 40" dia. log that was old and gray in a country sawmill. I figured that the screw was green,so the partly dry nut would never "catch up" with the shrinking screw and bind it. This theory also worked. If the nut ever bound on the screw,you'd never get it loose,and would have to cut it off and chisel it out.

The log was so old that the bark had fallen off it.It was sold to me as oak,but turned out to be hickory,bad luck. I had to chainsaw the nut flat on one side to get it small enough to have the other 2 flat sides cut at a sawmill.I have back trouble,and this was very painful work. That fairly dry hickory felt like iron,trying to rip a 12' length of it. OF COURSE,the log turned out to have been the corner post of a barbed wire fence when it was small.That really added to the problem,and was why the sawmill never cut the log. The gnarly front of the log was left that way,because it looked very much like the original press I was trying to copy.

The housewrights worked on the frame after I got the screw and nut made,but I went over all the surfaces by hand with a lipped adze to remove the saw cuts. There is a great big dovetail at the bottom of the press,securing the vertical members to the base,Which I cut,if you can make it out.

My hat gives an idea of the size of the press in the black and white photo.The cider mill next to the press has a 6 foot flywheel. I made that all by myself.It ground up the cider apples into a coarse mush. Then,this mush was put into a big horsehair bag,and squeezed.The woven horsehair bag looked just like the cheap woven nylon car seatcovers you could buy for your car in the 50's and 60's,except it was black. There are 2 big rollers seen in the end view. 2 smaller rollers with big iron teeth started chewing up the apples above the 2 rollers.

Cider was very important in the 18th.C. They grew 3 dozen types of cider apples at Carter's Grove plantation,near Williamsburg in the 18th.C.. Cider could be drunk as a soft drink,or left to ferment into potent hard cider.

The outcome of this very expensive project was that the director got fired a few years later.Since it was his pet project,no one else took up the project. They never found a place to permanently erect the cider press. It ended up in the warehouse,where it has been for several years. They are considering giving it to Mount Vernon. I think it is a serious omission of a major 18th.C..industry. Nearly everyone had a large cask of cider in their basement in those days. The older houses in England usually have some of the 2 posts that are under the cellar door hewn away partly. This is because the size of cider casks was increased some time in the 17th.C..,IIRC.. So,every old house has these timbers hewn to admit the new larger cask.

Marc Casebolt
04-01-2009, 11:56 AM
George, This, and all the rest of your work is simply amazing. I'm really glad to have seen these, as I'm sure we all are. I'll bet you had a lot of fun and satisfaction in your career, making things you can be so proud of. How many people today can say that?

Thanks for all the pictures,

Marc

george wilson
04-01-2009, 12:06 PM
No guesses how I made the screw and nut? Thanks,Marc. I appreciate your comments. The challenge of this press was the sheer weight and size of the components. I used a 24" dia. beechwood log over 10' long for the screw. It is surprising how not straight even a carefully selected log can be!! I managed to get the 16" max.diameter to clean up. The log was so green that water ran around and around it as it was turning in the lathe.

The nut probably weighed 3000#. It was partially dry,too.

Fun? Well,turning the screw was o.k.,but chainsawing tough hickory and barbed wire was just plain killing my back,and it took hours to rip the log.

Considerable satisfaction when done,yes. And relief,too. Roy Underhill put this screw in one of his books. He had permission from Col. Wmsbg. to use any material he wanted.

David Keller NC
04-01-2009, 12:22 PM
Well, I've no idea how you made the screw threads and nut - my guess is that there's no way this was a screw box and tap - and iron tap for such a nut would weigh around a thousand pounds. One possibility is to make a screw with saw-cuts and chisels, then mount an iron or steel grooving tool into the end of the screw, and cut the threads away leading up to it. That can then be used to cut the threads for the nut by running it through, advancing the iron, running it through again, etc...

However - I know how I would do it. As a carver, I've been successful in making a few fitted, large diameter nuts and threads with saw kerfs and carving tools (mostly a v-tool). Obviously, the nut has to be split into 2 halves and front-bent v-tool is required. It's laborious because the thread/nut must be constantly fitted to each other and interfering wood pared away, but it does work.

One other comment, George - you might want to contact the joiner's shop at Old Salem. When I was there last summer, they were working on a mule-driven cider press, and they might be very interested in how you solved various problems.

george wilson
04-01-2009, 12:30 PM
No split nuts,David. That was done on a paper making press by the old cabinet maker,Jan Heuvel,in the 70's. But it looked bad. The screw he made was 5" in diameter IIRC. The way you have described was indeed how they did it in the 18th.C.. But,they'd have had to have a gang of men,waterwheel,horses,or some such power to handle such heavy components.

I am sure that there were specialists who only made screws for clients back then. HOW BIG was the old Salem screw?

Dominic Greco
04-01-2009, 1:02 PM
George,
I just wanted to tell you how much I've enjoyed reading about the various projects you've posted here. There are a ton of "instant experts" out there that have no practical ww'ing experience but can tell you which dovetail saw to buy, or why such-and-such brand handplanes are better than others.

It's really cool to see the actual projects you've worked. They give the reader an idea of the skill level you must have in order to create these wonderful items.

Please keep submitting these "mini-articles". Each one is more interesting than the last. I especially liked this one because I've always been drawn to the brute force technology of that time period.

It's a darn shame it ended up in storage. But like you said, at least Roy Underhill featured the screw in his book.

george wilson
04-01-2009, 1:44 PM
Well,it will be at Mount Vernon,but I never signed the press,so the maker's identity may be lost.

David Keller NC
04-01-2009, 2:12 PM
"HOW BIG was the old Salem screw?"

I'm not sure about that. When I was there, they were working on the press box, the trestle frame and the mule hook-up. As period enactors, they do everything by old school methods (i.e., no power equipment), so I'm not sure how far they've gotten. Part of the deal is much like Williamsburg - their main function is to provide a way for visitors to see how it was done in the 1760's, so getting it finished was secondary.

george wilson
04-01-2009, 4:14 PM
David,this press was one of my behind the scenes projects with the goal to get it done.Therefore,anything goes as to how I did the screw and nut. I wasn't going to spend my whole year on this project,and I didn't have a big crew anyway to lift things.

Leigh Betsch
04-01-2009, 9:46 PM
I'm guessing you laid the chainsaw over at 30 degrees, rigged up some sort of pattern to guide the saw and get the lead correct, and rotated the log between homemade centers of some sort. Or seeing some of you other incredible work, you probably could have whittled it with your swiss army knife.

george wilson
04-01-2009, 10:02 PM
No,Leigh. Good guess,but try again.

Leigh Betsch
04-01-2009, 10:27 PM
Was McGiver involved?
If it's not a chainsaw then how about glueing the thread on in chunks. Ok I really don't have a clue.:p

george wilson
04-01-2009, 10:36 PM
No,Leigh,McGiver didn't come along,and take the crystal out of his watch,and burn the threads into the wood!! Some -MOST- of the crap they show on that program is so ridiculous it shouldn't be allowed to be seen. Whatever Hollywood moron writes that garbage should be fired!!! I just cannot watch that show!!!!!!!

Leigh Betsch
04-01-2009, 10:51 PM
How about revolving a router around the log on a jig of some type?

george wilson
04-01-2009, 10:59 PM
You are getting there!!!. How did I Thread the hole? Why is no one else trying??? Leigh,you are clever. Give me a few good trys on the hole,and I will tell you. Remember,the threads are 2" wide,and 2" tall.

Leigh Betsch
04-01-2009, 11:17 PM
Well the split nut has already been guessed so maybe.... How about... errr... maybe... buy it from McMaster....single point it on an old Oliver.... cast it over the screw...
Somehow I think you would need to use the external thread as a pattern to get the nut to fit. Hack the hole out with a router, chisel or anything that you could chop with. Then somehow rotate the nut around the screw with a cutting tool mounted on the screw.
Or you could have just used a Legacy Ornamental Mill, you know then can do "anything".
Ok' I'm going to let someone who actually knows something come up with a few ideas.

george wilson
04-01-2009, 11:23 PM
None of the above,leigh,but you are doing better than anyone else!!! The nut was not cast over the screw. It is 1 huge piece of solid wood.Actually,re reading,ONE part you said is correct.

I must close for the night as Jay Leno is coming on. Will see you tomorrow. Retirement is so HARD!!!!! I stay up WAY too late,and sleep till I feel like getting up. What a drag!!!

Brian Kent
04-01-2009, 11:42 PM
My wife had an idea. You bring the screw / log to the second story, cut a hole in the floor, install a 2" wide sander on one side of the hole and twist the log as you lower it down the hole.

I think you drew the lines, sawed in 2" with a hand saw over and over around the spiral, then knocked it out with a 2" wide framer's chisel.

My wife also wants to know how big the apple was that you pressed with that thing!

Leigh Betsch
04-01-2009, 11:44 PM
A tough nut to crack! In steel, a vertical boring machine I think. In wood a much cheaper and ingenious method.........
I could use a little help here from some really smart Creekers!!

Jim Koepke
04-01-2009, 11:52 PM
You are getting there!!!. How did I Thread the hole? Why is no one else trying??? Leigh,you are clever. Give me a few good trys on the hole,and I will tell you. Remember,the threads are 2" wide,and 2" tall.

Your first post in this thread seems to indicate the nut was done first. Since the threads are square at 2X2, it could have been done using a special rabbet plane made to match the curvature and the slope. Then it would just be a matter of repetition of cuts.

jim

Tim Put
04-01-2009, 11:56 PM
Ninety degree threads you say...
Perhaps you sawed out the hole, started the thread with a chisel, then finished the thread to depth with a (custom made) compass rabbet plane?

Edit: Darn, Jim just barely beat me to it.

george wilson
04-02-2009, 12:05 AM
the threads are "V" threads,not square threads,as you can see by looking back at the pictures,just in case there is any confusion. Metal threads are usually 60 degree,but wood threads were 90 degrees,so they would not break off so easily. I'm too tired to explain this tonight,but post some theories. Leigh is the closest.

Tim Put
04-02-2009, 12:35 AM
My suggestion was made under the impression that (as you confirm) they were V-threads.

Will you give a hint? Was it done by hand or electric power?

george wilson
04-02-2009, 1:33 AM
That would be giving it away,Tim.

Carl Maeda-San Diego
04-02-2009, 1:43 AM
Hi George, I come to this forum every once in a while but I've been coming almost everyday now just to see what you'd post next. Your work is just amazing. I'm just beginning to learn about using hand tools and I get really inspired when I see your work.
I'll take a guess how you made the threads. Did you drill holes on the inside and glue blocks or pegs in there for the screws to ride on?

-Carl

Ray Gardiner
04-02-2009, 7:27 AM
Hi George,
Nice work once again, moving those big chunks of wood around would have taken some doing.

My guess as to how you made the thread, maybe you could make a guide for the cutter, (probably a router with a v type guide mounted on it) for the first full turn of the thread. Once you got the first full thread cut, then the existing thread (that was just cut) would act as a guide for the next turn and so on. Probably would be easier move the router around rather than rotate the work?

Once you establish the pitch then you could repeat the process to clean it up... other than something like that, I dunno?

Regards
Ray

Leigh Betsch
04-02-2009, 8:03 AM
V threads you say. Dang I had it figured out for square threads.
I figure you could bore a through hole in the nut to just fit over the threaded screw OD. Glue and pin it onto the the screw OD. Then cut the nut assembly off the screw and re-bore the minor thread diameter in the nut. Kinda like gluing the thread ribbon inside the nut. But I don't see how this would work with a V thread. You better try it again!;)

george wilson
04-02-2009, 10:54 AM
No soap,yet,guys. Later I'll post how it was done.

george wilson
04-02-2009, 1:43 PM
Here is how I made the screw and nut. Remember,the object was to get the job done by whatever measures I could think of.

I had had no luck at all trying to get large machine shops to take this job on. There is a huge one in Hampton,with enormous lathes,and buildings as large as aircraft hangers. They suggested an "inserted thread" for the nut. The nut was really the problem. Well,an inserted thread would have looked totally unacceptable.It also probably would have been crushed as the log shrank around it,or fallen out if we had tried to make it of green wood to match the log's moisture content.

Somehow,I located a smallish country machine shop that was willing to cooperate with our quaint request. The big shops around here are not cooperative,and only want big contracts.

This shop had a very large,very old lathe that could not swing the 2' diameter beechwood log over its carriage,though it could swing it over the bed. We bored a 2" hole through the axis of the green log with a drill that was used to drill propeller shaft holes in oyster boats. This was so the log could shrink and not split open as logs usually do. My theory in doing this bore fruit in the end: the screw never split.

The log was about 4" too large in diameter to fit over the cross slide of the lathe,so we had to take chain saws and roughly neck down about 1' of the end of the log that went against the tailstock of the lathe,to get the log started over the carriage. The log was mounted on the lathe with a fork lift truck. A bullnose center in the tailstock accomodated the 2" hole. We used a large 4 jaw chuck on the lathe's spindle. I centered the hole by going to the end of the lathe,and sighting the 2" hole through the hole in the spindle,and adjusting the chuck.

I wasn't allowed at first to operate the lathe,since I wasn't an employee,and they knew nothing about me,though I told them I had a lathe at home. The guy who was to do the work was a half partner in the business,and was always going in several directions at once while I stood there waiting most of the time.

The first thing we did was put a very large,probably WW1 HSS bit in the toolpost,and starting at the small end we had whittled down with the chainsaw,we took a cut over 2" deep that stayed just ahead of the cross slide. Larry,the guy who was doing the turning,kept running off to work on other projects. I began to operate the lathe by myself.Then,they just let me alone,when they realized I knew what to do.

I took some days to peel the log down to the 1' diameter.The shavings smelled like a huge pile of carrot peelings.The large shavings were piling up,mostly in front of the lathe,so high that I began to have to work on my knees.The shavings got up to the height of the bed. Now,we were paying them to do this job,that I was doing,but I was having fun.But,I kept asking the owner to get the shavings cleaned up. He finally sent a young guy in with 55 gallon drums and a big coal shovel to take the shavings away.

I got the log down to 12" dia. for threading. Then,by freehanding the cross slide,I turned the 16" diameter bulbous part quite nicely,which surprised them. The lathe was only turning 10 RPM,so,it was more patience than skill to turn the bulbous part.

At last we were ready for threading. I had explained to Larry,how I thought we should cut the threads. He welded up a quick and dirty holder to hold a router I had brought along. It had a 1" diameter bit in it,with a 1/2" shank. The nice thing about wood threads is that they are 90 degrees,to make them less steep ,and stronger than the usual 60 degree metal threads. We were thus able to feed the router bit in at 45 Degrees,and make a perfect 90 degree thread.We were able to gear the old lathe to cut 2 threads per inch,and take successive cuts to generate the full form of the big threads.

I then took an welder's torch,and a barn size paint brush,and a big slab of beeswax,2' X1' X 2" thick from the Williamsburg warehouse( theyused to make candles as a demonstration,another trade they no longer do.) I melted beeswax thickly all over the screw so it couldn't dry but through the hole in the center. Then,the screw was removed from the lathe.

The nut was next. I had had to chain saw the log lengthways,as it was to big to get into a big circular sawmill we were employing to saw the 3 flats of the nut on. We got the flats cut,then back to the lathe. We took the compound and top slide off the carriage. The nut was hoisted onto the top of the carriage by forklift. It was adjusted for height with wooden pieces to get the hole on center vertically. Them,the nut was chained down tightly. A big hole was bored through the 16" deep nut,8" in diameter.

We made a quick way to hold the router: A piece of 4" pipe 2' long was selected. This was cut off at a 45 degree angle. A flat plate was welded onto it,and the router could be adjusted back and forth at a 45 deg. angle to take cuts into the thread. The 1" cutter was used again.

The whole key to this being successful was this: The hole was large enough that,with a hefty first cut,the whole router could pass through the hole at a 45 degree angle. This is what I had come up with while figuring out how to do this task.

As the lathe turned 10 RPM,with successive adjustments,it cut ever deeper into the nut. I fed the extension cord round and round the 4" pipe as the router rotated through the hole. It did a beautiful job. 5" cross holes were bored through the bulbous part to tighten the screw,last.

Now,the Neanderthal part. I got these key parts back to the Housewright's site,and adzed the nut,and the big oak platen at the bottom of the press. I also sawed the very large dovetail at each end of the platen. The housewrights made the uprights and the top jaw of the press,and made the joints where the nut fit through the uprights on each side.

I got some 1" thick iron plates,and cut out the heavy iron plated that attach the screw to the top jaw. Blacksmiths made the rough looking lag bolts.

This job took just about all of my Summer,but we got it done.

Brian Kent
04-02-2009, 2:16 PM
I was going to say that.

george wilson
04-02-2009, 3:22 PM
Brian,your little "saying" does apply here.

Leigh Betsch
04-02-2009, 10:24 PM
Well first of all I thoroughly enjoyed this puzzle. Most fun I've had in a long time, with my clothes on. And even though I didn't get the out right answer I did mention a router, chainsaw, and whittling. I don't think I mentioned a lathe but I did guess something about between centers. ;) So the way I see it I win. Actually was pretty clueless.
Thanks for the lesson George. Course you could have just used a "Cider Press Turning Attachment for your Roto Zip".

george wilson
04-02-2009, 11:30 PM
No,Leigh,you did pretty good.

Ray Gardiner
04-02-2009, 11:57 PM
Hi George,

Thanks for the explanation, I wouldn't have guessed you used a lathe, it seems obvious now that you describe it.

The most interesting part of the explanation of the project (to me anyway) is how you went about drying the screw from the center out. I can't say I've ever heard of that being done before, and it obviously worked a treat. The thought of having to unstick a screw that size by hacking it up is enough to give me nightmares.

Another great project for the book. :D

Regards
Ray

george wilson
04-03-2009, 10:03 AM
It did take me some time to think through all the obstacles,Ray. I was not,at that stage,a person used to thinking about how to work with wet wood,and cracking problems,or objects that large.Often I'll put something in my head,and sort of subconciously mull it over.Eventually,something pops out.

Greg Fletcher
02-06-2012, 12:08 PM
Hopefully this post will revive the thread to the current day to co-incide with the screw and nut threads...

george wilson
02-06-2012, 12:12 PM
Thank you for pulling it up,Greg. I had thought the press and mill were in the FAQ section. I couldn't re post it,as they don't want us to do that here as it takes too much space.

Ryan Mooney
02-06-2012, 2:48 PM
Thanks Greg much appreciated!

George, did they ever actually run this beast?

Eyeballing it I'm guessing it could handle somewhere in the 200+ lbs of apples in a single pressing..

If you happen to run across them I'm also very interested in more pictures of the crusher, in particular the rollers and teeth (having made a few and seen a few made by others, I'm quite interested in how someone who knew what they were doing might have gone about it :D)

For the peanut gallery, this is a stacked slat press which is quite different than the smaller basket presses you mostly see (I'm sure there is a more technically correct name but it escapes me at the moment). These are more efficient (measured by yield/lb) and faster to operate, I've never seen one like this in person (I have seen modern hydraulic versions and used them briefly). My next press build, once my current one blows apart (it will happen eventually), will be a stacked slat press, although I'll wimp out and go with hydraulics (probably based on a shop press frame) instead of the giant screw (not that having a giant screw press wouldn't be awesome.. its just that there are.. well.. limitations to what I'm willing to tackle :D).

I believe that there would have been a catchment pan on the cross beam to put the bags/slats stack in and catch/direct the runoff.

Here is an engraving of what this sort of press would look like in operation:
http://depositphotos.com/6725247/stock-illustration-Cider-Press-vintage-engraving.html

And a twin screw version (from some random bloggers photo journal):
http://www.jaynesjersey.com/phototour15.htm

You'd really want to avoid racking this one, and I'm unconvinced of the stress points and directions on this setup compared to the one George built, it seems that the base of the screws would really want to pull themselves out, the center screw seems like a much better design.

Interesting the crusher there appears to be closely related to early sorghum and sugar cane crushers - I hadn't seen one used for apples until I did that search, something new every day.

george wilson
02-06-2012, 5:24 PM
I did make a big wooden tray with a place for the juice to run out.

When the Early American Industries group was here,someone got some big,black horsehair bags to put the ground up apples in. They squeezed a bunch of store bought apples-not cider apples,for a demo.

Those horsehair bags looked just like the cheap nylon woven car seat covers that were common in the 1950's,except they were black.

Ryan Mooney
02-06-2012, 7:40 PM
I did make a big wooden tray with a place for the juice to run out.

When the Early American Industries group was here,someone got some big,black horsehair bags to put the ground up apples in. They squeezed a bunch of store bought apples-not cider apples,for a demo.

Those horsehair bags looked just like the cheap nylon woven car seat covers that were common in the 1950's,except they were black.

In production mode the bags would have been stacked in layers with cross laid slats between them to assist in run off (I would bet George already knew this :D, but for others see the link in my previous post for an idea of how the stack works - there are also a bunch of descriptions of modern versions if you search the Google). Usually they would have been laid in a form that was raised as more bags were added, each layer is called a "cheese".

It really seems a shame that something that cool isn't pulled out once a year, waxed up and put through its paces (I suppose I have a bias towards seeing things in action though, others seem content to peruse the museum from behind the glass :D)

The horsehair bags are pretty interesting and would certainly work very well for this. I'm pretty sure that that would have been period authentic (I can check some of my period brewing books when I get home..) , I believe that hemp (or heh whatever but both of these are strong enough not to break when pressed) was also used in some cases. The horse hair would be MUCH easier to clean (and I believe a fair bit stronger) so would have been preferred. I've also seen some descriptions of people using straw as a filter bed but usually in the context of making something more like scrumpy (crushed but not pressed apples fermented entire and then drained) although I believe that if you stacked it correctly it would work with this sort of press as well... (something to try someday I suppose ;))

I've never actually seen bags like this in person, but have seen woven horse hair used as upholstery and used to help make horse hair ropes (dad has an 1860 something cast iron rope machine, was pretty tired of turning it as a kid but weirdly considering making my own now). The other related art is "horse hair hitching" but that is more used for belts and horse tack (I can't even imagine doing enough hitching to cover a chair although I suppose it may have been done). Its amazing how tough and strong that stuff is, although when woven its also surprisingly slippery (you have to have good posture or you'll end up on the ground). I wouldn't be surprised if the nylon seat covers were emulating the chair upholstery as that was considered high end back when they were common.

Here is a decent (if somewhat randomly found in 5 minutes of searching) example of horse hair upholstery as a covering http://www.johnboydtextiles.co.uk/samples.php the "Projects" link at the top of the page there is pretty interesting as well.

Ryan Baker
02-06-2012, 10:49 PM
That's impressive. I think I need one for my living room. :) That really deserves a proper place in Williamsburg, not hiding in a warehouse.

george wilson
02-06-2012, 11:20 PM
I think it is going to end up in Mount Vernon. My director in 1983 was very keen on showing this important industry in Wmsbg. Now,the new one doesn't seem to value it. Maybe no documentation? Possibly cider making was done on plantations near by,buy not in the town. George Washington was the largest brewer in the colonies,I believe. He probably also made hard cider.

And,I forgot to sign the cider making equipment,too. The housewrights made the vertical beams of the press,but the screw and nut,and the apple mill were mine mostly. An iron tire from the wheelwrights,and apple grinding studs from the blacksmith were also in the grinder. And the iron crank handle.

Ryan Mooney
02-07-2012, 1:47 AM
Ok, found the reference I was looking for - "Complete Practical Brewer" - M.L. Byrn M.D. 1852
pg 167 "Pressing The Ground Fruit"

(clipped) description of holding the pommage (ground pulp) for ~15-16 hours until "it has lost the luscious sweetness of taste, and gives to the nose a slight piquancy" - undoubtedly to take advantage of the natural yeast on the fruit (Pasteur wouldn't prove that fermentation was due to yeast until 1860, so they didn't know why some of this was done then).

"The pommage being properly adapted, is carried to the press, and a square cake or cheese formed of it : this is done by placing clean straw or reeds between layers of the pulp, or by putting the same into hair cloths spread upon the vats, and placing them one upon the other. Ten or twelve are thus arranged with perfect evenness, the square frame of the press being covered up also.
Upon the whole a strong board is places, wider than the pile upon which the board rest. The straw or reeds should be frequently washed and dried, and should be kept perfectly sweet , or the ill effects of their acidity will be communicated to the cider. To this cake or cheese a slight pressure should be applied by lowering the screw of the press."
(snip description of gradually increasing pressure)
"The produce must then be strained through a coarse hair-seive, to keep back the grosser particles."

Good stuff, I'd love to see one of these in action.