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  1. Plantation Shutters Part 8

    Next, I cut the recess for the Louver bar in the top and middle rail using the following jig:



    This one was super easy to make and basically utilizes a 1" guide bushing and a 3/4" straight bit to cut recesses 13/16" wide by 1" high by 9/16" deep.



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  2. Plantation Shutters Part 7

    This weekend, I managed to make a lot of progress on the shutters. If I don't have too much homework next weekend, I will hopefully finish them up and prep them for Priming...

    First, I drilled the holes for the lovours. They were spaced 2 1/8" a part, leaving about 1/8" overlap on each lovour. I first laid out the holes. I found it easiest to measure 1 stile and then copy the measurements to the others since they should all be the same.

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  3. Plantation Shutters Part 6

    Domino Jointery Continued...


    Here are the rails and stiles all dry fitted together:

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  4. Plantation Shutters Part 5

    Once those cuts were made, I removed the rest of the material using a straight bit in the router table and cleaned up the little bit left with a sharp chisel.





    I then cleaned up the rails by first making an initial cust on the bandsaw and cleaned up the rest with a chisel.

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  5. Plantation Shutters Part 4

    Next, I set up a 1/4" roundover bit to add a profile to each stile. Here are the stiles after running them through the router:

    I then added a recess on the rails so that the shutters would close all the way. This was done using a 1/4" radius round nose bit.


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