Aluminum Angle and a chop saw?
Ok, first off. I'm old and stuck in my ways.
Now, I have read here and other places about cutting aluminum with wood working tools. I also know that when I didn't move my fence out of the way on my Miter saw, the blade didn't have much trouble trimming the aluminum fence.
I need to cut some 1/8" 1 1/2 aluminum angle. I usually use my Jorgeson Miter saw with a metal cutting blade.
1-Just how does the carbide balde on a Delta 10" miter saw fare with aluminum?
2-I would imagine the best way to cut is with the corner up, right?
It just doesn't feel right cutting metal with a power saw. Help me into the 21st Century.
Thanks,
Clean Lubricant For Working With Aluminum - Cheap Sanding Disk Cleaner
I found this old thread and decided to share a tip I found on a metalworking forum and with it my solution to the question.
Rubbing alcohol, 70% isopropyl alcohol (isopropanol or 2-propanol) or greater, is a remarkable lubricant for cutting, drilling, and even tapping standard 6061 aluminum stock. I believe that the 70% azeotrope of isopropanol and water is somewhat more viscous than the higher purity products you can sometimes find. If you use it around steel, be careful to wipe up when you are done. It will cause a steel drill press table to rust.
I just tackled the problem of cutting 1/8" x 3/4" x 3/4" aluminum angle in this way. I hand cut the piece with a hacksaw (using isopropanol) and then installed a 3/4" stop at 45° on my disk sander. I sanded the piece carefully, cooling it with water from time-to-time.
Isopropanol is also a nice lubricant for wet sanding aluminum to remove scratches. A few drops kept my countersink from gumming up with aluminum.
I keep a small dropping bottle (an eyedropper bottle with a cap works great) next to the drill press.
I kept the sanding disk clean with a synthetic wine cork. Don't discard them. Ask you wine drinking friends to save them for you. They clean sanding disks at least as thoroughly as the commercial art-gum eraser type cleaners. They are "free."
They also make great graphite pencil erasers.
John