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Thread: Anyone using twist drills in their Brace?

  1. #16
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    Quote Originally Posted by george wilson View Post
    Drills with a cutting edge on their margin will start cleaner holes than ordinary metal type drills. If you have a narrow grinding wheel,it isn't too difficult to regrind metal type drills into brad point types. Just be careful to use the original centers and outer corners of the lips as guides when re pointing them. Save a little bit of the original centers and outer corners when re grinding,and grind them away at the very last,to keep your drills cutting on true centers.
    Michael Fortune has a great video on-line that shows this technique. Yes I know it's an old thread that was resurrected but this may be of help to some.

    "If you have all your fingers, you can convert to Metric"

  2. #17
    What about forstner bits in a brace?

  3. #18
    I have a number of twist drills with square shanks. Picked up half a dozen with that taper (see post above by Harry with the pix of the bits) for drilling wood. They range from 1/4 inch to 3/4 inch, and are NOS, so nobody has reground them. I try to use them as template for sharpening other square tanged twist bits for use in wood.

    I also have some twist bits for metal, which are ground just like a twist bit you but at the hardware store these days. I've used them several times in the past to drill holes in mild steel and aluminum. The biggest holes I did with these bits were 5/16 diameter through 1/4 inch mild steel. Pilot hole first with a 3/16 bit, and the properly sharpened brace bit peels off twin curls of steel. Fast cutting does not necessarily mean high rpm.

    twist_bits_for_wood.jpg

    I use a tanged 13/32 twist bit for tapping maple trees. 10 litres this year!

    Darrell
    Wood Hoarder, Blade Sharpener, and Occasional Tool User

  4. #19
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    Quote Originally Posted by Noah Wagener View Post
    What about forstner bits in a brace?
    I seem to recall a tip in a recent (latest) PW mag that recommended drilling a pilot hole first. With this in place, a forester bit cuts well. The pilot hole acts as a depth stop as the bit stops cutting as it reaches the end of the hole.

    Regards from Perth

    Derek

  5. #20
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    I do not know of ANY TRUE Forstner bits being made today. TRUE Forstner bits do NOT have that center point that all these days seem to have. They wanted Forstner bits to drill a FLAT bottomed hole years ago,even in the 60's. I bought REAL Forstner bits as late as that.

    Certainly,a real Forstner bit is not going to start without a FULL DIAMETER hole to set it in. Even then,they are not the most efficient bits to drill with,more suited to a drill press.

  6. #21
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  7. #22
    So would you drill with an auger and then use the true forstner just to clear to the depth the lead screw went? If so could you grind the screw off an auger to do the same thing? Other than the flat bottom, are there any other advantages over an auger?

  8. #23
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    Harry,

    Thanks for the tip, I will certainly remember that when I get around to tying to fix it. I was wondering whether the old spring could be straightened out, or what I was going to do.

    Thanks and regards,

    Stew

  9. #24
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    Yes,Joshua. As I said,I could still buy true Forstners in the mid 1960's. At the time,the only one I wanted was a 5/8" one to drill the truss rod well for guitar necks,so I bought no more. I don't know when they stopped making them correctly.

  10. #25
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    Noah,

    Forstner bits track by the rim around the edge of the bit, rather than by the screw point in the center of the bit like a traditional woodworking bit does. Thus, it can cut a hole in the edge of a piece of lumber or at an angle without wandering off. If you try that with a traditional Jennings bit you will be heading for trouble.

    I have used some my Forstner bits, small ones anyway, in a power hand held drill with good success. However, I defer to George in this matter, believing him to be completely correct in that they really work a lot better in a drill press than in a hand held drill. I have had better success with a drill press. This would especially appear to be true of the larger ones, and I think also with the older type without the center point. I have never used to older type without the center point, but again defer to George becauseof his experience in such items, and you can readily see how difficult it would be to start the older type being without the center point to guide it initially.

    Stew
    Last edited by Stew Denton; 04-19-2015 at 2:40 PM.

  11. #26
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    Guess the big issue with a Forstner is that it's not going to cut very well unless it's held absolutely square as it cuts. Tilting will lift the main radial cutters clear of the work. They tend to wander a bit at first too if using a hand drill until the outer rim gets a cut established. Which explains the preference above for clamping the work under a pedestal drill.

    I seem to find that the major use of the centre point in a Forstner is to help get the bit 9approximately) centred over a mark. Trouble is that being so blunt and indistinct (it's probably kept short to avoid it's breaking through in some situations) it's not terribly effective for that. Good quality modern ones like Famag cut perfectly happily on their own though without a pilot hole - albeit that there's probably some oddness going on in the centre.

    Cheap Chinese ones can be so bad that one will cut, and the next not. Down to haphazard grinding of the cutting edges.

    I'm not entirely sure what the recommended method for centring is when high accuracy is required. There's possibilities that come to mind - mostly involving marking either a circle or a couple of tangent lines to line up by, or even clamping on a guide piece with the appropriate size hole in it - but nothing all that convenient...
    Last edited by ian maybury; 04-20-2015 at 12:21 PM.

  12. #27
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    Guess the big issue with a Forstner is that it's not going to cut very well unless it's held absolutely square as it cuts.
    [cut for brevity]
    Cheap Chinese ones can be so bad that one will cut, and the next not. Down to haphazard grinding of the cutting edges.
    I recently found a Forstner bit for a brace at an estate sale. It is dull, but can still cut a clean hole with a little care. Figuring the best way to sharpen it is a ways down on my to do list. It is the right size for bird house entries for some of the birds around here, 1-5/16".

    My first set was from Sears. It is 1/4" to 1" in 1/8" increments. It works okay in the drill press. With the smaller sizes, it is important to withdraw the bit from the work often, otherwise it can get trapped in the work, DAMHIKT.

    My second set was from the Used Tools store in town. It is made in China with a few bits missing. The sizes are from 1/4" to 2-1/8" in 1/8" increments, if my memory is working. (This will be edited later if need be.)

    The second set has at least one shank with a little tweak. The shafts are very smooth causing the larger sizes to slip in the chuck. A little axial application of 80 grit abrasive has taken care of that. The bits are also not well ground. A slip stone and a little elbow grease has remedied this.

    Most of the current Forstner bits have a sawtooth perimeter. The estate sale find has a knife edge perimeter. This makes it easy to start with a brace.

    If more of those come my way at an opportune time, they will get a ride home with me.

    jtk
    Last edited by Jim Koepke; 04-20-2015 at 1:33 PM.
    "A pessimist sees the difficulty in every opportunity; an optimist sees the opportunity in every difficulty."
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  13. #28
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    First a few drills/braces:
    Drill:Brace selection.jpg

    The small hex adapters between the drill/braces are Lee Valley and Wera quick change hex bit adapters.

    From the top, first the hand drills are: Stanley 610, next is a Stanley Yankee No. 1530AX, the big boy is a Stanley (North Bros.) Yankee No. 1545. These are all three piece chuck mouths so they will hold small/medium round shank bits like the Dewalt Bullet bits in the yellow box below or brad points.

    Below the hand drills is a selection of braces: top brace is 6" throw Millers Falls No 34, second is Millers Falls No. 733 8" throw brace, last (bottom) brace is a Samson/Pexto 8010 10" brace with ball bearing chuck. All these braces have some form of corner in the chuck that helps hold hex drill bits, hex drivers, hex quick change adapters.

    Although these drills/braces may be slower than a cordless electric they do have some advantages that may make up for the difference in drilling speed. The slower speed helps when one does not want to punch through the work piece splitting the far side of the wood. The Wood Owls long screws are long enough to have time to feel or hear the lead screw punch out the other side before the main shaft hits and splinters the wood. It is fairly easy to remove the bit, insert the screw through the small hole in the opposite side and drill the opposite direction, allowing the scoring edges to neatly remove the wood from the opposite side. I also find it easier to judge 90 degrees to the work surface or match the angle on a sliding bevel using a brace or hand drill vs an electric. Generally the chances of making a neat hole at the desired angle is improved using a drill or brace.

    Another factor is with a large selection of drills & braces one can set different drills or braces up for one specific chore in a wood project and not have to constantly be swapping out drills, bits, drivers...as is necessary when using an electric drill. I tend to loose track of specific bits or dirvers as soon as I lay them down after swapping them out. It is much easier to keep up with an entire drill or brace and find it when I need it.

    Selections of bits:
    Bit Selection.jpg

    The top bits are Dewalt Bullet bits, they have a smaller sturdier "brad point" which is less likely to break off. The middle collection of bits & drivers is a Rigid set all with hex shanks. The three bottom bits are Wood Owl auger bits 3/4", 1/2", 3/8" sizes.

    Before someone questions whether or not Wood Owls bits work in braces:
    Wood Owl 3:4%22 bit close up.jpg

    Wood Owl 3:4%22 bit:8%22 brace penetrating.jpg

    Wood Owl 3:4%22 bit hole with 8%22 brace.jpg

    The first picture shows the three nice spurs on these bits and the nice long lead screw. I have not had the lead screw strip out a hole and refuse to turn yet. Although the picture shows a hole I drilled in a standard white wood 2x4 using the Miller Falls 8" throw brace and 3/4" Wood Owl bit, this exact same bit drilled 10 1-3 inch holes through glued up oak chair arms in four chairs at a recent Country Workshop class in a small fraction of the time in took to do the same work with other auger bits or green wood bits. The entire class and our instructor Drew Langsner vowed to purchase the larger sizes of these bits.

    One other option, which George already mentioned, is grinding regular twist bits or brad points to achieve a longer sturdier "brad point". Peter Galbert is a fan of this method for making bits to drill accurate holes at weird angles for chair spindles and chair legs. Peter has a nice explanation of how to do this in his new book "Chairmakers Notebook", just now being released by Lost At Press.

    Nice braces Derek!
    Last edited by Mike Holbrook; 04-20-2015 at 6:12 PM.

  14. #29
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    I had a rather lengthy post for this thread and it just disappeared.
    Last edited by harry strasil; 04-21-2015 at 5:08 PM.
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