This sign required me to make a template prior to starting fabrication so I could come up with a hanger that would compensate for the arch. I used a large piece of foam board and traced the arc back to the column edge so I could use it to make sure that everything remained level. In spite of my planning I still had to do some adjustment to the hanger when I installed it and change out one of the screws to help level the short side. Oh Well
The 14" by 22" oval sign is made from Corian, CNC machined and paint filled. The hanger is one inch wide by 1/8" thick flat bar. Both of the scroll ends were bent with the same bender then the arch was rolled on another machine. Once the shape was complete I laid the hanger and the sign down on top of the template to mark the holes to be drilled both in the hanger and the Corian sign. The Corian was drilled and tapped for 10-24 brass screws.
You can purchase a set of scroll benders from Grizzly for about $155.00 so the cost to add scroll hangers to your sign shop is very inexpensive.
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