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Thread: Cyclone Seperator Shootout

  1. #16
    Quote Originally Posted by James White View Post
    Bill,

    To me that law suit was a real shame. Deep pockets take the spoils. Do you know who was first to get there product to market?
    I really don't know if it makes any difference which hit the market first, it is who had the patent. I know when I bought my I didn't see that the DD was out there, then it showed up and Clearview went away.

  2. #17
    Two points:

    (1) The CV may have done better if a less-restricted (larger) hose was feeding debris. Those hoses used for sanding really cut down on the CFM. Different cyclones have their "sweet spots" in terms of where they provide the optimum rate of separation. The test may have identified the DD's sweet spot.

    (2) I certainly wouldn't be discouraged if the cyclone I had purchased didn't come in first, as at the rates seen in the tests, all would rather quickly load the filter. The smart thing to do is put a bag in your vac. Then a slight difference in performance is moot.

  3. #18
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    To me - it didn't seem to be a "slight" difference - it seemed to be a BIG difference. Why can't Oneida get credit for the best cyclone?

    Phil M

  4. #19
    Agreed....If anyone of us worked hard to have our idea and/or product patented. We would want it protected too.

    Quote Originally Posted by Bill Huber View Post
    I really don't know if it makes any difference which hit the market first, it is who had the patent. I know when I bought my I didn't see that the DD was out there, then it showed up and Clearview went away.
    Hello, My name is John and I am a toolaholic

  5. #20
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    Quote Originally Posted by Phil Maddox View Post
    To me - it didn't seem to be a "slight" difference - it seemed to be a BIG difference. Why can't Oneida get credit for the best cyclone?

    Phil M
    I think, overall, the test evaluated the different products fairly. But (as previously stated) Oneida has an advantage as theirs is the only "true" cyclone in the test. It doesn't take away from the test results, just may help explain them.

    Mike

  6. #21
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    There is some (warranted) bias against the DD due to the, well the stuff. What I saw though unscientific was a clear win for the DD. Agreed different flow rates may produce different results but I would be surprised if they took a complete about face. I bet the CV would have worked (much) better had the bucket not collapsed but that in my view is an epic fail, without a fix and a restest it doesn't warrant consideration from me. I had planned to use the Vortex for my dual vac/central system because of price and the large built in volume but I am thinking I may do a dual parallel DD setup instead...
    Of all the laws Brandolini's may be the most universally true.

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  7. #22
    Quote Originally Posted by Van Huskey View Post
    I had planned to use the Vortex for my dual vac/central system because of price and the large built in volume but I am thinking I may do a dual parallel DD setup instead...
    Why not just use a single DD on a larger (supplied by you) drum?

  8. #23
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    Quote Originally Posted by Phil Thien View Post
    Why not just use a single DD on a larger (supplied by you) drum?
    I should have mentioned I plan to use the two on a larger drum. Just looking at the DD it seems it may not work as well with twice the CFM of a normal vac but I could be wrong and one would be sufficient.
    Of all the laws Brandolini's may be the most universally true.

    Deep thought for the day:

    Your bandsaw weighs more when you leave the spring compressed instead of relieving the tension.

  9. #24
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    Must say that I'm in the same camp as Phil in feeling that it's likely that these cyclones have preferred air flows at which they operate best, and that the 'whack a hose in and try 'em out with whatever dust you have to hand' approach to testing while appealing may as a result be a bit a bit of a lottery. It may endow some bragging rights, but in truth there's no point as a purchaser going for the 'winner' (so called) in this situation if it turns out that your set up is different enough to that in which the testing was done to significantly throw it's performance.

    It'd be nice to think that the makers developed their designs to be insensitive to input conditions (and maybe they did), but I wouldn't bet my life on it. To my mind it just underlines what we have been saying here for ages - that until the separation performance of the various cyclones is tested (that's comprehensively and independently tested across the full range of likely operating conditions and dust type possibilities) and published that we're all betting on outcomes.

    Testing costs money, risks outcomes the makers (and many of us) would prefer not to hear, raises the risk of claims for non performance, and perhaps most of all would put an end to the outrageous claims made by all and sundry. Best of all it should result in making available the data needed for us to purchase cyclones on spec to suit our situation rather than based on dubious claims.

    On the original Clear Vue mini story. +1 that it's claimed that the original version had precedence (meaning if true that any subsequent claim by another party for a patent for the same invention if challenged would not stand), but that it was not patented because of the cost. When the alternative was patented it was then withdrawn from sale as they were not prepared to take the financial risk of being forced into court to defend their position.


    ian
    Last edited by ian maybury; 05-15-2012 at 10:02 AM.

  10. #25
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    Quote Originally Posted by ian maybury View Post
    Must say that I'm in the same camp as Phil in feeling that it's likely that these cyclones have preferred air flows at which they operate best, and that the 'whack a hose in and try 'em out with whatever dust you have to hand' approach to testing while appealing may as a result be a bit a bit of a lottery. It may endow some bragging rights, but in truth there's no point as a purchaser going for the 'winner' (so called) in this situation if it turns out that your set up is different enough to that in which the testing was done to significantly throw it's performance.
    Ian, I see what you are saying and agree with you, but I look at the test a little differently. All three of these units are going to have a range in flow where they have their best efficiency. As the flow decreases, so will efficiency. As the flow increases, so will efficiency. This is true for any cyclone and cyclonic separator. You are limited on the upper end by too much velocity in the cyclone outlet that could cause re-entrainment. I would suspect the Vortex efficiency is largely dependant on a low velocity in the drum, allowing the particulate to settle. If this is true, the efficiency would fall off and it may even be lower than the cyclone (as a % of its sweet spot).

    I agree we don't know that the flows were the same for each device, I only assume that Mark left the VS control on the extractor set the same for each device during the tests (maybe he said this). Varying differential pressure across the devices, may have resulted in a different CFM draw through the vac. Less differential pressure would equal more flow, if everything else is the same.

    However, when we buy the units, we are not going to set our vac for the optimal CFM for collection efficiency across these devices. If we do not have a VS on the vac, then we will get whatever we get and we don't know the CFM of our vac. If we do have a VS, then the speed will be set by the application. For example sanding with Rotex, if you set the speed too high, you get a lot of swirlies, similar for an ROS. If you are collecting off a router table or track saw, then the VS will probably be 100% or else dust will escape from the hood.

    Even if we know the optimum CFM for the CV, DD, or Vortex, it is likely that we will not set the vac for this and also likely that most people would not be able to repeat it if they wanted to. Stationary system cyclones would be different in that we are trying to put in a cyclone system that would usually operate at the same flow (inlet velocity), thus the performance would be consitent. We can estimate the CFM needed at the machines to determine the CFM/HP we need. The overall efficiency would vary depending on the dust size, but the efficiency at X micron would be similar because the inlet conditions are similar.

    The bucket collapsing on the CV was not a bullet at the CV collection efficieny as much as it was at the materials of construction and overall quality. It may indicate a higher differential pressure, which would also mean less flow. This ruled the CV out for me too, as Van said. I would suspect a cyclone to be more efficient than the Vortex arrangement at a given flow, assuming I am correct in my understanding of how the Vortex works,

    I think Mark did a pretty good job with a non-scientific evaluation. Probably as good of an evaluation as most of us would do in our own shop to determine if we liked the product or not. We would still have the filter bag in the vac, so any dust carryover is still caught. We just have to change the bag more often if performance is down. All of these got the big stuff, which is what is going to have the greatest impact on bag changes. That being said, whose to say the Vortex isn't the best bang for the buck when it is on-sale. However, I would expect the manufacturers to be set up to do a more scientific evaluation of their products. It would be good if they could publish some of this information, even if they have to define the operating conditions. 99.99% on 5 micron means nothing unless you define the operating conditions.

    Mike

  11. #26
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    Quote Originally Posted by ian maybury View Post
    On the original Clear Vue mini story. +1 that it's claimed that the original version had precedence (meaning if true that any subsequent claim by another party for a patent for the same invention if challenged would not stand), but that it was not patented because of the cost. When the alternative was patented it was then withdrawn from sale as they were not prepared to take the financial risk of being forced into court to defend their position.


    ian
    +1 There is a whole lot of misunderstanding on how patents work. ClearVue may well have had the first product that folks saw, but patents can take years (think 3-7 average, depending) to issue. If CV really had a product on the market before the other guys filed their patent (invented what the patent covered, actually), the patent wouldn't have been any threat to CV. Whether CV had a patent on their product is pretty much irrelevant. (Patents don't give you the right to do anything, only keep others from copying your invention.) For the patent to even have a possibility of applying, it is all a timing issue. When did the other guys invent their thing, when did CV create theirs?

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