Originally Posted by
Rich Harman
I have found the 63.5mm (2.5") lens to be best for cutting.
I 3d printed a bracket to hold a length of 1/8" aluminum tubing bent so that it aims the air assist directly at the cutting point 1/2" off the surface. I have a Gast compressor that supplies up to about 25psi. The original air assist connection to the nozzle is now open since the connector is removed.
The combination of longer lens, powerful (external to the nozzle) air assist and open hole on the side of the nozzle has had the result that I rarely need to clean the lens. I need to clean it so infrequently that it is difficult to estimate how many hours of cutting elapses between cleanings, the second mirror ends up needing to be cleaned much more often, about once a week if used daily. Most of what I cut is either 1/4" plywood or acrylic.