I more or less use the Kirby approach Warren describes for shoulders. Funny enough it is sorta the opposite of the mentality I just described since I am sawing away from the line, but at the same time there is no fitting. The saw just does the gross removal and then I chop, yes chop, not pare, right in the line. Tipping the chisel slightly forward and undercutting a little also avoids bruising the shoulder (except where shoulder meets shoulder at the edge of the board...obviously no undercutting there). Its a process that is more similar to first removing the waste in dovetails with a coping saw before chopping down with a chisel. It pretty much guarantees not only a true shoulder but also a clean shoulder and its pretty fast. For the cheeks, fit is important, as is trueness (e.g.no twist) but cleanliness less so, thus I find it quicker and more accurate to saw right to the line and minimize any trimming.
Sean, I just realized you posted while I was posting. Sounds like we are using a pretty identical method.
Generally, I just find it quicker to avoid the router plane on tenons unless I really beef up the cut. Ideally, I would not trim at all or at most just take a swipe or too with a float. It doesn't always happen that way, and because of that I have once again been considering getting a rabbet block or large shoulder (mine is a medium), as I would still rather take a couple quick swipes with a plane than use my router plane. The router plane is certainly very effective IF both faces are very parallel...that's another important distinction, I prep my stock by hand so in the name of efficiency I don't always take the time to make my faces are perfectly parallel or the exact same thickness and in those cases using the router plane can actually cut a tenon out of true. Not relying on the router plane lets me work from minimal reference faces. I think the router plane is a better trimming method for those using stock coming off a thickness planer.
Last edited by Chris Griggs; 02-24-2014 at 11:32 AM.
Woodworking is terrific for keeping in shape, but it's also a deadly serious killing system...