I think it is possible that the leaks weren't entirely stopped or the filter assembly wasn't done correctly and that caused the high residual dust readings. As I recall, the system uses Wynn Environmental filters and those units have been tested and verified elsewhere to be good. What surprised me was the relatively poor air flow for a machine that has a 5 hp motor. Air flow is easy to measure and small leaks (assembly issues) are irrelevant. Many people regard the Clearvue as the gold standard for hobby woodworking but I have never seen any definitive tests from anyone other than the manufacturer or designer that verified this conclusion. I have come to believe that the basic blower/cyclone design must not be very good.