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Thread: Not another French cleat question...

  1. #1

    Not another French cleat question...

    I've done the requisite searches and can't seem to get my answer. So I'll ask!

    My job moves me every few years whether I like it or not, and thus so does my shop. As a result, I'm renting my housing and shop is in the garage. I'd like to hang tool's and cabinets on my walls with a french cleat system, which I'm aware gets it's strength from quality screws in studs.

    My vision is to have a 4 X 8 sheet of plywood with rows of cleats firmly affixed to it. That sheet is then affixed to my wall utilizing the studs. When it comes time to move, I take down the sheet(s) and put them back up in the new garage.

    This is approach would allow me some consistency from one place to the next, and (perhaps more importantly) I wouldn't be putting as many holes in my rental walls.

    The he bottom lune question is: Is the described solution strong enough or am I asking for trouble here? Thanks.

    -Hunter

  2. #2
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    Depends what you are going to hang. I am in the "if in doubt, make it stout" camp and would feel questionable about 1-1/4" screws doing the holding for things like clamp racks or larger drawer units. The idea of attaching the cleats to a backer for positioning sounds interesting but, I find most walls are not flat and the cleats require shimming during installation to mate well with the fixtures. Mounting to a thick substrate might minimize this . . . I would keep percolating on it as the concept definitely sounds like it has possibilities. Bolts with counter-bored fender washers to hold the cleats maybe? Hmmmm.
    "A hen is only an egg's way of making another egg".


    – Samuel Butler

  3. #3
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    Quote Originally Posted by Hunter Locke View Post
    I've done the requisite searches and can't seem to get my answer. So I'll ask!

    My job moves me every few years whether I like it or not, and thus so does my shop. As a result, I'm renting my housing and shop is in the garage. I'd like to hang tool's and cabinets on my walls with a french cleat system, which I'm aware gets it's strength from quality screws in studs.

    My vision is to have a 4 X 8 sheet of plywood with rows of cleats firmly affixed to it. That sheet is then affixed to my wall utilizing the studs. When it comes time to move, I take down the sheet(s) and put them back up in the new garage.

    This is approach would allow me some consistency from one place to the next, and (perhaps more importantly) I wouldn't be putting as many holes in my rental walls.

    The he bottom lune question is: Is the described solution strong enough or am I asking for trouble here? Thanks.

    -Hunter
    It would be far easier to just screw the cleats to the studs and then take them with you rather than having to move a sheet of plywood every time.......Rod.

  4. #4
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    Use a few of these to hold the plywood on the wall, and it will work fine. My clamp rack holds almost 200 bar, pipe, and C clamps, and is held to the wall with 4 of these 4" lags
    lag-tstar-yellow2.jpg
    These are available at Home Depot.

  5. #5
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    I like the metal version.

    Plenty strong, smaller offset.
    http://www.amazon.com/Rockler-Steel-.../dp/B001DT3UHW

  6. #6
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    Hunter, I did the exact thing you are pondering. It works great other than it is a pain to hang on the wall without a helper. I currently have mine mounted to the concrete block in my basement. I used (6) 1/4" x 3 lags into concrete lag anchors. Holds like a charm and I imagine that I have 300#+ of clamps etc hanging on it. I have attached a snapshot of the cad file I used to design the rack for ref...it is a great set up and has made it through 2 moves to date. clamp wall Model (1).pdf

  7. #7
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    Quote Originally Posted by Lee Ludden View Post
    Use a few of these to hold the plywood on the wall, and it will work fine. My clamp rack holds almost 200 bar, pipe, and C clamps, and is held to the wall with 4 of these 4" lags
    lag-tstar-yellow2.jpg
    These are available at Home Depot.
    It is not the holding to the wall that is the concern. It is the holding of the cleats to the plywood. He expresses the desire for only a few screw holes so he won't be screwing through the cleats into the studs . . . or maybe I misunderstood
    "A hen is only an egg's way of making another egg".


    – Samuel Butler

  8. #8
    Try to find ShopNotes issue 132. It has their 'Slat-Wall storage system' which is exactly what you are talking about

  9. #9
    Quote Originally Posted by glenn bradley View Post
    It is not the holding to the wall that is the concern. It is the holding of the cleats to the plywood. He expresses the desire for only a few screw holes so he won't be screwing through the cleats into the studs . . . or maybe I misunderstood

    You're right on point. I'm more concerned with cleats to plywood.

    Thanks!

  10. #10
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    Well, first off you'd have to be sure to use a decent quality plywood, 3/4" or even thicker. Second, make thicker cleats. Yes, whatever you hang on the wall will be 1.5" from the "wall" (i.e. plywood) rather than 3/4", but it will be worth it. Third, screw through the plywood into the cleat. Fourth, take advantage of the situation and use more screws into the cleats than you would be able to use if you were screwing the cleats directly into the studs.
    It came to pass...
    "Curiosity is the ultimate power tool." - Roy Underhill
    The road IS the destination.

  11. #11
    Quote Originally Posted by John Sanford View Post
    Well, first off you'd have to be sure to use a decent quality plywood, 3/4" or even thicker. Second, make thicker cleats. Yes, whatever you hang on the wall will be 1.5" from the "wall" (i.e. plywood) rather than 3/4", but it will be worth it. Third, screw through the plywood into the cleat. Fourth, take advantage of the situation and use more screws into the cleats than you would be able to use if you were screwing the cleats directly into the studs.
    So you're saying screw the cleats in from the backside?

  12. #12
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    Quote Originally Posted by Hunter Locke View Post
    So you're saying screw the cleats in from the backside?
    Yup, doing so will allow you to get maximum penetration and support through the plywood, and put the bearing face of the washer head cabinet screws against the plywood. You could, if you wanted to get fancy, alternate them, going from ply side, then from cleat side, then from ply side, etc.
    It came to pass...
    "Curiosity is the ultimate power tool." - Roy Underhill
    The road IS the destination.

  13. #13
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    You guys are way overthinking this...

    I mounted 4x8 sheets of 3/4" CDX plywood to my concrete block walls. On one of these sheets, I used 6 or 8 Tapcons, which will EACH support over 500 lbs of shear force. I screwed the cleats every 16" to the plywood with wood screws, and they won't pull out, even with hundreds of pounds of clamps hanging from them.

    Those Spax screws mentioned above are great if you're fastening the plywood to a wooden wall. A 1/4" Spax screw will support over 2000 lbs in shear, so four of them are more than sufficient.

  14. #14
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    And since a picture is worth a thousand words, here's a picture of my clamp rack board with many hundreds of pounds of clamps on it. It is secured to the wall with 6 1/4" toggle bolts.

    Clamp Rack.jpg

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