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Thread: Bent acrylic + edge lighting?

  1. #1

    Bent acrylic + edge lighting?

    Have any of you tried to take acrylic, engrave / cut it, then heat / bend it? My buddy and I are talking about doing a piece of art that has some curved acrylic, we'd like to edge light.

    Anybody ever tried this?
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  2. #2
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    Yes - it can be done.

    If there are cutouts within the piece that will be bent, then you need to think carefully about how to get these to bend at the same rate as the main part.

    The piece shown in the photo was bent around a warmed steel tube and wrapped tightly with cloth to hold all the bits in the right place.
    This was presented to the Queen of England!
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  3. #3

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    Quote Originally Posted by Michael Hunter View Post
    Yes - it can be done.

    If there are cutouts within the piece that will be bent, then you need to think carefully about how to get these to bend at the same rate as the main part.

    The piece shown in the photo was bent around a warmed steel tube and wrapped tightly with cloth to hold all the bits in the right place.
    This was presented to the Queen of England!
    My main sales come from a product I make that is laser cut and sometimes engraved then bent.
    Redsail x700, 50watt & Shenhui 350, 50 watt

  4. #4
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    Show us a picture then!
    Epilog Legend 32EX 60W

    Precision Prototypes, Romsey, UK

  5. #5
    It should work okay as long as your bends are smaller than about 40° (the critical angle for total internal reflection in acrylic). If you need a bigger bend then that and don't want the light escaping at the bend, you'll need the radius of the bend to be at least a few times bigger than the thickness of the material. Some of the light will come out at any sharp bend due to the divergence of the light.
    Center for Experimental Nuclear Physics and Astrophysics - University of Washington
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  6. #6
    Quote Originally Posted by Matt Turner (physics) View Post
    It should work okay as long as your bends are smaller than about 40° (the critical angle for total internal reflection in acrylic). If you need a bigger bend then that and don't want the light escaping at the bend, you'll need the radius of the bend to be at least a few times bigger than the thickness of the material. Some of the light will come out at any sharp bend due to the divergence of the light.

    I've done ghe engrave and bend, but have not lit it up. One questions. Will the bent part be visible? Reason I ask is if it's not then I would place a reflective material on the back side to direct the light. Does that make sense?
    Redsail x700, 50watt & Shenhui 350, 50 watt

  7. #7
    Quote Originally Posted by Michael Hunter View Post
    Yes - it can be done.

    If there are cutouts within the piece that will be bent, then you need to think carefully about how to get these to bend at the same rate as the main part.

    The piece shown in the photo was bent around a warmed steel tube and wrapped tightly with cloth to hold all the bits in the right place.
    This was presented to the Queen of England!
    That's really cool looking.

    Was it edge lit?
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  8. #8
    Quote Originally Posted by Clark Pace View Post
    I've done ghe engrave and bend, but have not lit it up. One questions. Will the bent part be visible? Reason I ask is if it's not then I would place a reflective material on the back side to direct the light. Does that make sense?
    Yes, it'll be visible.

    I'm making 3d graffiti / lettering.
    Epilog Helix 24 - 50w
    Kern HSE 50x100 - 400w (rated at 479w!)

  9. #9
    This is why I modified my laser to cut at 45 degrees, so I can turn light around corners.

    It will be interesting to see what you come up with. I do like seeing edge light experiments. This is my current experiment (without any 45 degree stuff)

    Dark100_7655.jpg

    Cheers
    Keith
    Universal Laser VLS6.60, Tantillus 3D printer, Electronic design
    edns Group, Mairangi Bay, Auckland, New Zealand

  10. #10
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    Very cool effect Keith!!

    Dave
    900x600 80watt EFR Tube laser from Liaocheng Ray Fine Tech LTD. Also a 900x600 2.5kw spindle CNC from Ray Fine. And my main tool, a well used and loved Jet 1642 Woodlathe with an outboard toolrest that helps me work from 36 inch diameters down to reallllllly tiny stuff.

  11. #11
    Hi Jay

    there is acrylic bending machine special for bending acrylic
    Jinan G.WEIKE laser

  12. #12
    Quote Originally Posted by abby ZHANG View Post
    Hi Jay

    there is acrylic bending machine special for bending acrylic
    Do you have a link you could share?
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  13. #13
    Quote Originally Posted by Keith Colson View Post
    This is why I modified my laser to cut at 45 degrees, so I can turn light around corners.

    It will be interesting to see what you come up with. I do like seeing edge light experiments. This is my current experiment (without any 45 degree stuff)

    Dark100_7655.jpg

    Cheers
    Keith
    How'd you modify your laser to do that? sounds interesting.
    Epilog Helix 24 - 50w
    Kern HSE 50x100 - 400w (rated at 479w!)

  14. #14
    Jay you can see the thread here, it is still work in progress. It turns led light 90 degrees really well.

    mirror_fixture.JPG

    I read somewhere you can use hair straighteners to bend acrylic. Apparently you can add teflon tape so it does not stick.

    Cheers
    Keith
    Universal Laser VLS6.60, Tantillus 3D printer, Electronic design
    edns Group, Mairangi Bay, Auckland, New Zealand

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