Hello,
I am building several tables (on number two of four) for which I'm having a heck of a time planing down the edges.
The table top is 3/4 inch Oak veneered plywood to which I add 1-1/2" x 1-1/2" oak edging. The finished dimensions are 6' x 3'. I attach the edging with Festool Domino floating tenons. To get a dead flush tabletop I set the Domino up such that the edge is "proud" of the plywood surface by about 1-2mm (whatever the difference of one "step" on the Domino's fence.
Now my problem. It is taking me forever to plane this down. My tools are sharp, I suspect my technique is the problem. The plywood is (of course) not dead flat. a 4' straightedge placed in either plane reveals this. The edging helps to pull it flatter (part of the reason I choose 1-1/2" thick).
Jointer plane doesn't seem to do the trick as it barely removes any material, the fore plane doesn't do much either unless I skew it so that barely any sole is on the edging. My low angle block plane (also only if skewed) actually pulls off material, but it is painfully slow. It took me 6-8 hours to get a dead flush table top. Dead flat isn't so important, but flush between the edging and plywood is. However, my hands aren't happy and this is just taking too long. (Note: the 1-1/2" edging was cut on the tablesaw and is flat prior to glue up, verified with the 4' straightedge).
Anyone else have a similar problem? Can anyone suggest a solution? Are hand planes not the right tool for the job? I doubt I'll ever find a sheet of ply that will be and stay dead flat, so surely this has happened to others.
-Erich