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Thread: What happens when a compressor rusts out?

  1. #1
    Join Date
    Sep 2007
    Location
    Upstate NY
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    3,789

    What happens when a compressor rusts out?

    I don't use my compressor all that much, and drain it even less often.
    Got around to it today and an ounce of rusty water blew out. That got me to wondering what happens when it fails.
    Presumably all steel compressors fail eventually.
    Do they just leak, or blow up? I suppose compressors wouldn't be all that popular if they blew up...

    Just wondering.

  2. #2
    There was a thread here about 2-3 months ago that alluded to them blowing up.
    Almost scared me into buying a new one to replace my 30 year old craftsman.
    Gerry

    JointCAM

  3. #3
    Join Date
    Nov 2005
    Location
    Mid Michigan
    Posts
    468
    The 2 I've had rust out simply started to leak.....

    Ed

  4. #4
    Join Date
    Dec 2005
    Location
    West Lafayette, IN
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    6,530
    I think blowing up is a bit of a myth. I'd guess they'd just start leaking and not hold air.

  5. #5
    I lost a 26 gallon tank a couple years ago. Pressurized to 125psi. Heard a cracking noise then the noise of escaping air. It was pretty obvious what had happened. Cutting the tank in half as a post-mortem revealed several rusted pits where the tank metal was paper thin. The tank was neglected by the prior owner, and was about 35 years old at the time.

    As a matter of course, every Monday I have a calendar reminder set up to remind me to drain the condensate out of my shop tank. My portable gets depressurized prior to being transported, and I do that through the condensate drain to kill 2 birds with one stone.
    Bill R., somewhere in Maine

  6. #6
    Join Date
    Feb 2003
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    When a compressor develops a leak, it flys around the room like a balloon until all the air escapes and then it lands on the floor flat as a piece of paper.


    Lee Schierer
    USNA '71
    Go Navy!

    My advice, comments and suggestions are free, but it costs money to run the site. If you found something of value here please give a little something back by becoming a contributor! Please Contribute

  7. #7
    Join Date
    Feb 2003
    Location
    Hayes, Virginia
    Posts
    14,774

  8. #8
    My air compressor is from 1932, still going strong!

    That being said I am planning on replacing it soon, for this very reason and I've got it tucked behind 2000lbs of bridgeport just in case.

  9. #9
    Join Date
    Feb 2014
    Location
    Glen Mills, PA
    Posts
    443
    It can explode, just look it up on Youtube, but I imagine it's rare

  10. #10
    Quote Originally Posted by Lee Schierer View Post
    When a compressor develops a leak, it flys around the room like a balloon until all the air escapes and then it lands on the floor flat as a piece of paper.


    If you have a bike pump handy, you can re-inflate them good as new.

  11. #11
    Join Date
    Oct 2005
    Location
    Helensburgh, Australia
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    2,710
    The only one I saw fail developed small leaks and nothing happened apart from it leaked air and made a lot of noise.
    Chris

    Everything I like is either illegal, immoral or fattening

  12. #12
    Usually developes a couple pin holes first.

  13. #13
    Join Date
    Feb 2011
    Location
    Southwest IA
    Posts
    138
    The only thing that tends to blow up in a compressed air system is PVC piping. I do personally know someone who had it happen. I would avoid it if at all possible.

    Now if your pressure switch sticks and your relief valves do not work then you can have some real excitement.

    Don

  14. #14
    Join Date
    Nov 2011
    Location
    Tacoma, WA
    Posts
    236
    I second what Michael suggested. Look on YouTube. I watched a security camera video of one blowing in a residential garage. It was quite impressive and the fellow who was in the garage with it was badly hurt. He wasn't killed but it was not good. I am now nervous about having an old compressor but not enough to buy a new one.

  15. #15
    sold a dual tank wheel barrow 5HP emglow to a friend told him it had a tank leak and to get it replaced before using it of course he didnt when it blew it was in the back of his pickup tank blew out and sent it 10 feet in the air and put a 6 inch deep 14 inch wide dent in his truck

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