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Thread: The Devil lies in the details

  1. #1
    Join Date
    Feb 2004
    Location
    Perth, Australia
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    The Devil lies in the details

    I completed the Lingerie Chest this weekend, and moved it to our bedroom to recuperate from the cold of the workshop.


    It was comforting to see the pieces still looking quite good …





    Here it is in the nook that was always to be its home.





    What I would like to share with you are the details that I have been working on over the past few weeks. These have been fun to do, especially as they were planned right at the outset, but left until the end.


    The first task was not so fun, if I am honest. In fact I wanted to avoid the risk I needed to take, and enquired of a few people whether they could spot the problem. I was reminded that, if you have to ask, then there is an issue. What was the issue? It lay with the fitting of the handles.


    Here is an older picture of the drawers taken after the handles were fitted ..





    What is difficult to see is that the drawers are bowed, while the handles are designed for a flat drawer face. As a result, there are gaps at each end …





    I dreaded having to chisel into the drawers to seat the handles. In the end, I knew I could not leave them like this. Fortunately I came up with an alternate plan, which was to file the raised sections of the handle into a profile that matched to drawer fronts.


    To do this I build a profile of the bow, taped on 120 grit sandpaper, and lapped the handles on this …





    Despite fantasies of the handles disintegrating, it turned out all good.


    The second area involved the “jewelry drawer”.


    Facing the chest (48” high), my wife is tall enough to look down into the top drawer.



    Since this drawer is to hold jewelry, it needed to be locked. I did not wish to add more hardware than necessary and so, instead of a lock-and-key, added a Quaker Lock.


    A Quaker lock is simply a spring-loaded wedge under the drawer. It is made of the following parts: thin, flexible (straight-grained) strip of wood, a thin wedge, and screws …





    These are put together to create a spring wedge, which extends to the rear of the drawer blade ..





    To release the Quaker lock, first open the second drawer, then reach underneath and push up the spring while simultaneously pulling out the drawer.





    The top drawer opens to reveal the upper jewelry tray (spaces for ear rings) …





    Sliding it back reveals the lower jewelry tray (spaces for necklaces and rings) ..





    The construction of these trays was based on a different design to the drawers. Slips were used in the drawers, but the trays needed to maximize the space inside, which left the 3mm (1/8”) thick drawer bottoms 3mm from the lower edge.








    As can be seen below, the lower pin is not enclosed, which allows more space for the drawer bottom groove ..





    The drawer bottoms were covered in 1.2mm thick leather. This was attached with contact glue (I used a brand that permitted some movement for repositioning up to 3 minutes after placement). The edges were tidied up with coved beading.


    That coved beading was a real bugger to make and fit as it was so tiny. The drawers were for the most part easy to fit. However, the compound curves behind the drawer fronts and at the top of the mirror (which curves to match the bow drawers) required extra attention.


    The jewelry trays are easy to lift out of the drawer. The idea for fitting them came from the sliding tills in tool chests. To do this with these drawers, the inside of the drawer sides was squared up with filler pieces. To ensure that the lower drawer does not slide away from the front position, clips were added to the rear (they are shelf rests and just push into the sides). These can be removed if needed. There is now hidden space behind the lower tray.



  2. #2
    Join Date
    Feb 2004
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    Perth, Australia
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    The third area involves the mirror recess. This was also covered in leather …





    Here is one example of the coved beading around the mirror (so difficult to photograph owing to the reflections) ..





    And so we come to the end of this build. All-in-all, it stretched over 18 months (closer to 14 months of actual build time on weekends), which is my longest project to date.





    Thanks for looking.


    Regards from Perth


    Derek

  3. #3
    Join Date
    Aug 2013
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    The details make the product. Nicely done Derek!
    Bumbling forward into the unknown.

  4. #4
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    Mar 2015
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    Virginia
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    Derek, it looks very nice. Thanks for sharing it with us.

  5. #5
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    Mar 2015
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    SE Michigan
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    Beautiful chest Derek. Cudos on the details and ingenuity. 14 months is a long time to stay engaged in one project...good on ya. Should certainly give you a 14 months stay out of the doghouse pass!

  6. #6
    Join Date
    Aug 2010
    Location
    USA
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    Congratulations Derek! Very very nice project. As Brian noted, the attention to detail really makes this stellar. What did you use for a finish though?

  7. #7
    Join Date
    Feb 2004
    Location
    Perth, Australia
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    Thank you all. Barry the finish was Kunos oil for the Makore carcase, rubbed out white Shellac for the drawer fronts (and inside) - oil made the Jarrah fronts blotchy - and finished with Renaissance wax.

    Regards from Perth

    Derek

  8. #8
    This piece looks just soooo great! Your wife must be thrilled.

    I'm right there with you on the details Derek. Thanks for sharing your solutions to those details with all of us!

    Fred

  9. #9
    Absolutely stellar!

  10. #10
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    Apr 2013
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    Ruston, Louisiana
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    Truly outstanding!

  11. #11
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    Aug 2012
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    Missouri
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    Very nice Derek. The work is well done as well as your write ups. I hope that all appreciate the work involve in both endeavors, I certainly do. I learned a good bit from the process. Thank you.
    Jim

  12. #12
    Join Date
    May 2009
    Location
    Santa Maria, California
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    Derek - I second James' comment about your write-up. Clarity is the key to good writing - a one-to-one correspondence between thought and utterance. The goal is the same for the woodworker, with one more wrinkle on the prune: a one-to-one correspondence between thought and design and execution. Kudos!

  13. #13
    Join Date
    Sep 2007
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    Longview WA
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    Beautiful chest Derek.

    Your wife will be proud of you when she is showing it off to her friends.

    jtk
    "A pessimist sees the difficulty in every opportunity; an optimist sees the opportunity in every difficulty."
    - Sir Winston Churchill (1874-1965)

  14. #14
    Wow. Beautiful, and even more so by us knowing how much thought and precise execution this whole build required.

    Thanks for sharing!

  15. #15
    Join Date
    Apr 2013
    Location
    Issaquah, Washington
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    1,320
    Derick,
    As always - great design and execution. Solid solution to the handle issue (leaving the gaps would have driven me nuts).

    One question - Isn't your wife a founding member of Wives Against Woodworking? Pretty impressive bribe but yet another reason to keep my wife away from The Creek.

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