Originally Posted by
Bob Grier
I don't mean to hijack this thread from Alex but his thread helped me so much that I felt I should pass back what I got out of it. Thank you everyone.
I like Alex agonized about how I was going to construct a miter joint for floating nightstands. I knew that somehow I had to make the joint so it would not slip and slide when gluing and clamping. My preferred choice was to use dovetail joint but was overruled. I was simply told to figure it out. What I ended up doing was easy for me to do that I decided to pass it along. It was easy to maintain precision and easy to set up.
All I have done so far is make the joints and assemble the case without glue but here is a picture of what I did:
Clamped 2 boards (for example - top and side) together so they were back to back with miter joint aligned and up. Then because some of the boards had slight warps, I clamped boards across the boards near the joint to pull them tightly together before cutting the slots.
Using a 1/8" straight bit in trim router with a little wood fence bolted to the plate, I cut slots in each of the miter faces. Don't ask me why the slots are not continuous. I don't know a reason.
Then I made splines out of white oak on table saw and fit everything together using strap clamps to pull joints together. It worked well but the assemble time will have to be shortened when glue is used. Also, I will put blocks under the straps at the corners with MDPE under the blocks to avoid glue sticking to the blocks. Maybe a few practice runs before gluing will help. If not, I don't know.
I included a picture of the assembled case to show how the joint came together. I am building the drawer and fitting it before finishing the case.
Bob, what you have done and plan to do is an excellent plan. Make sure the grain in your splines run cross grain.
Also, you might try Titebond II Extend. I use it all the time. It gives a significantly longer open time.
"I've cut the dang thing three times and it's STILL too darn short"
Name withheld to protect the guilty
Stew Hagerty