I have a metal shop next to my wood shop. The guys there took on a job and then realized their machine couldn't make the part I show here. It's 1/2 inch thick and about 16 inches long, with some rounded edges. The material is the very slippery plastic...don’t know the name. I'm wondering if I could use a flush trim bit in a router to cut these out of blanks. I could cut the shape out roughly on band saw, leave 1/8 inch and then use the one I have as a pattern to flush trim the piece. The sharp curve/hook shape at one end is a problem. I’m thinking maybe pre drill that and then cut/trim up to it?
Haven't tried it yet but also worried about double stick tape holding the pattern to the slippery plastic.
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Talk me out of it!
Scott