I'm nearing the completion of my shop project. Unfortunately, when I started the project I didn't put a lot of thought into the siding, and just assumed it would work out.
The design has a gambrel roof with board and batten siding, so from the outside it should more or less look like a barn. At the beginning of my project along with rough sawn girts (2"x6" actual), I had 1" boards sawn with the idea that I would do the final finishing to make them into siding.
The only thought I had, unfortunately, was to prime all 6 sides of each board (oil based), and paint (latex based) the exterior side. Other than that, I hadn't really considered how I would prepare all of the boards, let alone whether this was the best choice for my project. I knew about cement siding products, but figured if I prepped my boards properly they would last for many years, and eventually I could replace them with a longer lasting product if they failed.
So, at this point I have enough boards to side my building, but what do I do?
My best guess, is the following:
- Plane to an even thickness, somewhere between 3/4" and 1", but only on one side
- Lightly sand the rough side
- Cut to an even width
- Prime all sides, except top and bottom
- Then, as the boards are cut for installation, prime the top/bottom and paint the rough side (visible face)
I'm getting a bit anxious - I have a DW734 - I might be able to run all of the boards through it though I've had problems with it gripping boards and feeding properly. I have a $100 Ryobi contractor table saw, and it is difficult to get clean cuts and generally a dangerous machine. I could make a circular saw jig to cut the longest (14') of the boards to width. Fortunately, since it is board and batten, the edges don't have to be perfectly straight, just "good enough".
So... any advice? I cannot afford to "junk" the material I've already bought. I briefly toyed with the idea of simply charring it with fire (Shou Sugi Ban), but it probably should match the house.
Thanks!
John