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Thread: Large Tenon Saw

  1. #1
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    Large Tenon Saw

    I decided that I needed a large tenon saw. I ordered a kit from Ron Bontz for a 16X4 saw plate plate, back, and saw nuts. A nice saw with a curly maple handle is the result. Here is the saw.
    I did this maybe two years ago. I can cut long and straight tenons with this saw, and I do. I am partial to curly maple handles.

    Tennonsaw1 (Large).jpg
    Last edited by lowell holmes; 08-05-2017 at 10:21 PM.

  2. #2
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    Nice job Lowell.
    I have to ask was the handle done entirely by hand?

  3. #3
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    Michael, it was shaped on a band saw and rounded with a router . The remainder was by hand.
    I am not a purist hand tool woodworker. I use the tools that suit the job.
    The holes were with brace and bit and the fine shaping with rasp, shaves, and gouges.

    I made a tenon saw because I need a tenon saw.
    Last edited by lowell holmes; 08-05-2017 at 10:32 PM.

  4. #4
    I like the elegance of the handle, especially near the bottom. Is that your design, or borrowed in some way?

  5. #5
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    I have AutoCad. I drew the handle using it and printed the handle. I then glued the print to a blank of wood.
    I shaped the outside of the handle on the bandsaw. I drilled two holes for the finger opening. I joined the
    curve of the finger opening with a coping saw. I uses gouges and chisels to carve the lambs tongue and
    other notches.

    I used a brace and bit to make the holes. It was a power tool and hand tool operation. Some wood workers
    say the Band saw is a hand tool. I don't agree with that, but in my mind, it is a hand tool's cousin.

    I don't apologize for using both. It does require substantial hand skills to make the handle. I could do
    it all by hand, but I'm too lazy. I really do not like to use a coping saw if I can avoid it.

  6. #6
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    Lowell,
    Please do not think my question was at all meant to be durogitory or insinuate something. I am generally curious, I have thought about making a handle but don't have a band or scroll saw and was curious how people do it.

  7. #7
    Beautiful wood and distinctive design there.

  8. #8
    Makes no difference to me what tools you used to make it...i just think it looks really nice.

  9. #9
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    Nice Looping saw! I hope I can make one as well one day. There is two day course on making backsaw in my area for about $250 including materials, which are about $30.

  10. #10
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    That looks like a winner Lowell. Does the back come attached to the plate or do you have to do that?
    David

  11. #11
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    ://s1009.photobucket.com/user/swagman001/media/my%20backsaw%20builds/_DSC0069_zpsaerdaaim.jpg.html][/URL]


  12. #12
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    I do have an 18" long one..hanging up in the overhead til.....gathering dust.....I do not do Tenons big enough to warrent using that big of a saw. However, I do have a GEM folding mitre box that it works just fine in..

  13. #13
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    Stewart,

    Interesting that you put your saws nuts on the opposite side of the handle than is customary. Was there a reason?

  14. #14
    Nice saw Lowell! Love the curly maple. I'm going to build one of Ron's kits someday. What will you be building with this new saw - got another great grandchild coming that needs a rocker? Or something else?

    Stewie, beautiful work as always!

    Fred

  15. #15
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    Quote Originally Posted by Pete Taran View Post
    Stewart,

    Interesting that you put your saws nuts on the opposite side of the handle than is customary. Was there a reason?
    Pete; I am left handed.

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