What brand 3x21 sanding belt that doesn't break prematurely?

[mike sato]

I need to restock the sanding belts for my 3x21 inch belt sander. I only sand wood.

The belts that I've bought over the years either break apart right away, when they get hot, or as they age (like less than 2 years). Some belts broke apart after a few minutes of use even when just purchased (though I don't know how long they might have been on the store's shelf or in storage).

I remember using my dad's belt sander (like 50 years ago) and the belt joints were overlapped so had to be installed per the directional arrows. Don't remember them ever breaking apart, just discarded due to grit wear. The belts I see now are all taped so no directional arrows, and the ones I've bought so far don't last long.

What's a good brand of 3x21 inch sanding belt that doesn't break apart?

Also, what grits and grit type do you use? I've been using 50, 80 and 120 grit aluminum oxide belts.

EDIT:
I neglected to mention that I do always adjust the belt tracking so that the belts do not rub against the metal or track too far out. So that's not a cause of my belt breaking problems.

[Cary Falk]

I have just used whatever brand Home depot or lowe's sells without issue. They get dull or gummed up long before they break.

[glenn bradley]

I've got belts leftover from a Klingspor Bargain Belt shipment almost a decade ago. Used one just the other day without issue. They are stored in my SoCal garage so temp swings and humidity changes are minimal.

[Steve Peterson]

I've got belts leftover from a Klingspor Bargain Belt shipment almost a decade ago. Used one just the other day without issue. They are stored in my SoCal garage so temp swings and humidity changes are minimal.

Humidity changes might be the issue. I have no problems with belts breaking and some of mine are over 10 years old. I am in northern CA, so also minimal humidity changes.

[Bruce Wrenn]

The tape used to hold belts together ha a ONE YEAR life expectancy. Klingspor keeps it in a freezer until they are ready to use it. Belts are one of the few items it doesn't pay to stock up on. Once on a factory tour (not Klingspor), I bought a case of belts. Turned out to be the most expensive belts I ever bought. Most broke upon first use, due to age.

[Mike Circo]

The tape used to hold belts together ha a ONE YEAR life expectancy. Klingspor keeps it in a freezer until they are ready to use it. Belts are one of the few items it doesn't pay to stock up on. Once on a factory tour (not Klingspor), I bought a case of belts. Turned out to be the most expensive belts I ever bought. Most broke upon first use, due to age.

Bruce may have something here. I had not used my belt sander for a very long time and finally pulled it out for a small project. I killed 4 old belts in about 10 minutes. All broke at the tape junction.

[Frank Pratt]

I've never had a Klingspor belt come apart & my stock is easily 10+ years old. And they sometimes get thoroughly abused.

Humidity in the shop ranges from very low in winter to about 30% in the summer. I don't know what the answer is, because some folks do have problems with them.

[Steve Jenkins]

You’re talking about a scarfed lap joint. I haven’t seen one in a looong time. Don’t know if anyone still makes them. I’m sure that the tape used on butt joints does have a life span as I’ve also had many older unused belts break.

[mike sato]

Cary Falk
I have just used whatever brand Home depot or lowe's sells without issue. They get dull or gummed up long before they break.

glenn bradley
I've got belts leftover from a Klingspor Bargain Belt shipment almost a decade ago. Used one just the other day without issue. They are stored in my SoCal garage so temp swings and humidity changes are minimal.

Steve Peterson
Humidity changes might be the issue. I have no problems with belts breaking and some of mine are over 10 years old. I am in northern CA, so also minimal humidity changes.

Frank Pratt
I've never had a Klingspor belt come apart & my stock is easily 10+ years old. And they sometimes get thoroughly abused.
Humidity in the shop ranges from very low in winter to about 30% in the summer. I don't know what the answer is, because some folks do have problems with them.

Interesting that your experiences are no problems. Maybe it is storage temp and humidity related.

Bruce Wrenn
The tape used to hold belts together ha a ONE YEAR life expectancy. Klingspor keeps it in a freezer until they are ready to use it. Belts are one of the few items it doesn't pay to stock up on. Once on a factory tour (not Klingspor), I bought a case of belts. Turned out to be the most expensive belts I ever bought. Most broke upon first use, due to age.

Very good feedback. I suspected a one year life expectancy due to the experiences I mentioned in my first post. Pretty shameful on the belt manufacturers to not use a better glue and charge a few pennies more.

Mike Circo
>> Quote Originally Posted by Bruce Wrenn View Post
The tape used to hold belts together ha a ONE YEAR life expectancy. Klingspor keeps it in a freezer until they are ready to use it. Belts are one of the few items it doesn't pay to stock up on. Once on a factory tour (not Klingspor), I bought a case of belts. Turned out to be the most expensive belts I ever bought. Most broke upon first use, due to age.<<

Mike said:
Bruce may have something here. I had not used my belt sander for a very long time and finally pulled it out for a small project. I killed 4 old belts in about 10 minutes. All broke at the tape junction.

Yep Mike, same thing has happened to me.

Steve Jenkins
You’re talking about a scarfed lap joint. I haven’t seen one in a looong time. Don’t know if anyone still makes them. I’m sure that the tape used on butt joints does have a life span as I’ve also had many older unused belts break.

Thanks for letting us know the name of the lap joint. That was like 50 years ago when I used to use my dad's belt sander. And thanks for confirming that you've also had older unused belts break.

SUMMARY:
Any other sanding belt brand recommendation other than Klingspor?

[John K Jordan]

The belts that I've bought over the years either break apart right away, when they get hot, or as they age (like less than 2 years).

Yikes, I've never had a belt come apart. I'm wondering about the "when they get hot" comment. Could you be using too much pressure? I've touched a belt after use (turned it off first! ) and it was warm but not hot.

Do you sand a lot where the belt curves around the end pulley? That might apply considerably more pressure than where it is flat. If that is the case, a spindle sander might be good. I use an oscillating spindle sander and I thing the up and down motion keeps things cooler (besides distributing the abrasive wear more evenly.)

JKJ

[Nick Decker]

I've never had a belt come apart either. I've been using the Mirka belts sold by Amazon, on the Ridgid OSS. Lately, I've been doing bandsaw boxes, so they do get a workout.

[Curt Harms]

I have belts from Industrial Abrasives in Reading PA. on the small Porter Cable belt sander and 6 X 48 machine. I haven't had one break yet and some are several years old. They are stored in a basement shop so temp. and humidity are pretty stable.

[Paul F Franklin]

The "when they get hot" comment caught my attention too. Is it possible you are using too fine a grit and pressing hard to remove material quickly? You want to start with coarse enough grit so you only need to apply light pressure....really more letting the weight of the sander do the work while you guide it. If you have to bear down and the belt is getting hot, you probably should start with a coarser grit. I often use 40 grit when I have a lot of material to hog off (and why else use a belt sander?).

[John Ziebron]

I've had belts that I'm pretty sure I bought at ACE Hardware several years ago come apart. And not from use. The glue on the strip of tape that holds the joint together seemed to just dry up and the belts came apart when I took them out of the packaging. I had 2 packages of different grits and each had 2 belts. All 4 belts came apart without even being used. I remember reading something about this issue a couple of years ago when this happened to me but don't recall the details.

[mike sato]

Yikes, I've never had a belt come apart. I'm wondering about the "when they get hot" comment. Could you be using too much pressure? I've touched a belt after use (turned it off first! ) and it was warm but not hot.

Do you sand a lot where the belt curves around the end pulley? That might apply considerably more pressure than where it is flat. If that is the case, a spindle sander might be good. I use an oscillating spindle sander and I thing the up and down motion keeps things cooler (besides distributing the abrasive wear more evenly.)

I have belts from Industrial Abrasives in Reading PA. on the small Porter Cable belt sander and 6 X 48 machine. I haven't had one break yet and some are several years old. They are stored in a basement shop so temp. and humidity are pretty stable.

My thought about belts getting hot and breaking is probably because when belts that are going to break anyway due to age, the glue joint is probably more prone to break when using the belt for a bit.

I don't press down on my sander but I do mostly guide the sander using two hands and that may exert a minimal pressure. But when some belts broke, they were hot and the front metal roller was too hot to push by hand while compressing the spring to reduce the roller to roller spacing to install a replacement belt. (I push on the front roller to assist compressing the spring to reduce chance of breaking the plastic lever (the yellow thing) on my cheap Ryobi belt sander.)
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Thanks,
Mike