Here are a few pics of something I did last weekend at the suggestion of several Creekers. Long story short, I needed to flatten a couple of end grain cutting boards that were freshly-sawn on one side and glue-up rough on the other. In lieu of blowing the cutting boards up in the planer, I made a router bridge. This is a pretty elementary process, but I thought I'd post pics for the sake of any Creekers who might not know how easy it is to make a router bridge.
First, I built a simple frame out of utility 1x pine. In the first pic, the frame is sitting on a leftover piece of melamine particle board (glued together two pieces thick) I had sitting around the shop. (More on that later.)
Router Bridge 1 600.jpg
I often use this ~ 12" x 16" piece of melamine PB as a flat surface to which I glue sandpaper for flattening things. (Poor man's disk sander.) In this case, I used it as a platform to raise the surface of the cutting board to about 1/2" of the top of the frame. The fact that it had a piece of sandpaper glued to it was handy, since it helped keep the cutting boards from sliding around.
Router Bridge 2 600.jpg
I used BB plywood for the router base that "bridged" the frame. In these two pics you can see the stops I attached to the bottom of the bridge to keep the router bit away from the sides of the frame.
Router Bridge 3 600.jpg
Router Bridge 4 600.jpg
Continued in the next post...
- Vaughn