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Thread: Stupid Shop Injuries

  1. #1
    Join Date
    Feb 2007
    Location
    Ames, IA
    Posts
    102

    Stupid Shop Injuries

    I've never been hurt from the big equipment, though I have had my fair share of close calls. I do have the utmost respect for any tool with a motor as one should.

    I let my guard down on the smaller things. Earlier today I caught my arm on the corner of board sitting on top of the tablesaw and cut my arm about 4" long. It is not life threatening but stings pretty good. Then 2 hours later, I am applying edgebanding with an iron and I swung my other arm into it and got burnt to the point the skin is very close to blistering.

    Not a big deal. I just wanted to rant about how it's the stupid things that injur you sometimes.

  2. #2
    Join Date
    Mar 2003
    Location
    SE PA - Central Bucks County
    Posts
    65,874
    Beware the evil too-long clamps...they prey on unsuspecting forheads everwhere...
    --

    The most expensive tool is the one you buy "cheaply" and often...

  3. #3
    Join Date
    Nov 2006
    Location
    Wisconsin
    Posts
    256
    And groins when a glue up is sitting on the assebly table and you aren't paying attention as you walk by.

    A reputation for craftsmanship is a responsibility
    to never take lightly.

  4. #4
    I had just recently gotten a new bandsaw a few years ago when I nicked my thumb. I got it all cleaned up and put a band-aid on. I then went back to work on the same piece and proceeded to cut the band-aid. Didn't get the thumb again but I quit for the day.

  5. #5
    Join Date
    Mar 2006
    Location
    SoCal
    Posts
    22,512
    Blog Entries
    1
    I have some small shop towels who's only purpose in life is to hang on the end of clamps like a little flag warning me off from chance encounters. So far, so good.
    "A hen is only an egg's way of making another egg".


    – Samuel Butler

  6. #6
    Join Date
    Dec 2004
    Location
    St. Louis
    Posts
    3,349
    Quote Originally Posted by Jim Becker
    Beware the evil too-long clamps...they prey on unsuspecting forheads everwhere...
    Aw man, did you have to mention that one? My wife was helping me clamp up a bookcase once. I was clamping up the bottom and when I stood up I hit a clamp she had just applied to the top so hard, that I almost knocked the bookcase over on top of her.

    Left a ridge right down the middle of my skull.

    First she freaked because the bookcase was tilting towards her, then she realized I had whacked my head and winced then she tried real hard not to giggle. Meanwhile I'm staggering around the basement bumping into other things - definitely didn't help the whole giggling thing.

    We finished the glue up and then I retired to the family room with a large bag of ice.
    Where did I put that tape measure...

  7. #7
    Join Date
    Nov 2006
    Location
    Seattle area , Duvall
    Posts
    2,103
    Maybe two weeks was feeding a 16" poplar board into router the wrong direction , got yanked from my hands, plowed into my 06 cherokee and put a 1.5 inch crease in door panel... I was over it at first then it sunk in two hours later.I was mad then.Oh well have to get the other ding removed anyways from car door or just leave it.

    Once in High School saw a kid put togetehr a dado set without an arbor insert to fit correctly.It got momentum and wobbled irregulary so hard it caught on kickback guard which snapped the cast iron an proceeded to hit pipe above us and cracked it and carbide teeth were all over the shop.Thats was fun.

  8. #8
    Join Date
    Sep 2006
    Location
    Melbourne, Australia
    Posts
    96
    turning a bandsaw wheel by hand to check the tracking of a new blade. Not looking where my fingers where and trapping my thumb between the blade and the rubber wheel.......and then ripping out my thumb as the natural reaction. Split the nail down the middle with plenty of claret flowing.

  9. #9
    Join Date
    Jul 2005
    Location
    West Chester, PA
    Posts
    231

    ...and beware the odd block.

    Sometimes things materialize where there is normally a free zone, too. Was setting up the DP to drill into the ends of a 6" long block. Set block on DP table, reach under table as usual to adjust height, paying strict attention to the bit clearance. Result: major altercation between lip and edge of the block.

  10. #10
    Join Date
    Feb 2007
    Location
    Travelers Rest, S.C.
    Posts
    557

    Red face Sometimes I need help.....

    I have a PC 690 router that does double duty as a hand-held and in a table. I have the "old" style 690 with the toggle on/off switch that means that when it's in the table you turn the toggle to "ON" and then plug the router into the table's on/off switch....No problem,works fine until you remove the motor for hand-held use and you forget that the toggle is still turned ON

    I was making my wife a sewing table (4'x4') and had the table top set on some sawhorses and was going to round-over the edges. I placed the 690 motor into the hand-held base and flipped it up-side down on the sewing table and installed the 3/8" round-over bit....THEN....I reached for the extension chord and plugged the router in!
    Whirllllllzipppppppp!!!!! the router came to life and like a startled duffas I instinctively reached and grabbed for the router to steady it! (spinning cutter and all!) BUT just as fast as I reached for it I snapped back my hand only to just slightly "feel" the spinning bearing.
    What was even more stupid than grabbing at the router was the fact that I threw down the router's plug-in that I had in my hands...I should have simply "unplugged"it!

    Later on, after what could have happened sunk in, I was thinking back to when my hand quickly pulled away from that spinning bit, I seem to remember feeling that I had someone special helping to pull my hand back! (It shore wasn't MY QUICK WIT)
    .
    .
    .
    Women are like phones. They love to be held and talked to, but if you press the wrong buttons you'll get disconnected!

    * * * *
    Life is one fool thing after another whereas love is two fool things after each other

  11. #11
    Join Date
    Mar 2006
    Location
    Harrisburg, PA
    Posts
    71
    I just yesterday tried using a 3.5 inch raised panel bit for the first time. I had it up a bit too high on the second pass and it kicked my hand back directly into the metal edge of my table saws iron top. Bruised two fingers to the bone. I went to a friends shop tonight for a saftey lesson on router techniques. I was successful raising a panel tonight when I got home (Thanks Lou!). Still one scary bit though. Kicks like a mule, and bites even harder.

  12. #12
    Join Date
    Aug 2004
    Location
    Fort Worth, TX
    Posts
    805
    Several stitches from a table-mounted router. I had been using a push block, but for some reason on this piece I put my hand on top of it. And it was a fairly small piece. The bit caught and threw the piece out from under my hand, which of course fell on the spinning bit. Doh!

    This was early in my woodworking career, and is the main reason my daughter suggested I paint my shop cabinets red.

  13. #13
    Join Date
    Feb 2007
    Location
    Cleveland, OH
    Posts
    19
    Last night I was cutting some double-stick tape so that I could adhere some small pieces to my workbench. The scissors were gummed up and wouldn't cut all the way through the tape. So I tried to rip the tape while I still had the scissor in my hand and ended up slicing my thumb pretty good.

    I am just glad that all of my shop injuries thusfar have been pretty minor!

  14. #14
    Join Date
    Nov 2006
    Location
    Seattle area , Duvall
    Posts
    2,103
    I know what you mean about that, I plugged mine in once but was laying on side and immediately unplugged it.
    Quote Originally Posted by Mike Langford
    I have a PC 690 router that does double duty as a hand-held and in a table. I have the "old" style 690 with the toggle on/off switch that means that when it's in the table you turn the toggle to "ON" and then plug the router into the table's on/off switch....No problem,works fine until you remove the motor for hand-held use and you forget that the toggle is still turned ON

    I was making my wife a sewing table (4'x4') and had the table top set on some sawhorses and was going to round-over the edges. I placed the 690 motor into the hand-held base and flipped it up-side down on the sewing table and installed the 3/8" round-over bit....THEN....I reached for the extension chord and plugged the router in!
    Whirllllllzipppppppp!!!!! the router came to life and like a startled duffas I instinctively reached and grabbed for the router to steady it! (spinning cutter and all!) BUT just as fast as I reached for it I snapped back my hand only to just slightly "feel" the spinning bearing.
    What was even more stupid than grabbing at the router was the fact that I threw down the router's plug-in that I had in my hands...I should have simply "unplugged"it!

    Later on, after what could have happened sunk in, I was thinking back to when my hand quickly pulled away from that spinning bit, I seem to remember feeling that I had someone special helping to pull my hand back! (It shore wasn't MY QUICK WIT)

  15. #15
    Join Date
    Sep 2006
    Location
    Southern, CA
    Posts
    569
    Using a slotted screwdriver to change the 220 plug on my TS and the screwdriver slipped and the blade cut into the middle of my left hand.

    Cut a piece of 4" hose for some DC. A small pice of wire was showing and in the process of tighting down the hose clamp I scraped my palm just under my left thumb on that wire. Nice deep cut about 1/2" long.

    Its incredible been using power tools my whole life and never even a scratch, but get me around some harmless, well harmless looking non power tool then breakout the first aid kit. My wife calls me "the walking wound". I still do not know what a chisel looks like, I am very afraid of those, very afraid, lol...

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