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Thread: How do you assemble your cabinet carcasses?

  1. #46
    Join Date
    Feb 2003
    Location
    Sarasota, Fl
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    1,916

    Queston on pocket hole cutter.

    Steve, Thanks for the demo, very interesting and makes a lot of sense. Could you explain your pocket hole cutter set up? Thanks Alan
    Alan T. Thank God for every pain free day you live.

  2. #47
    Quote Originally Posted by frank shic View Post
    Steve, you left out the 15 minutes of sanding to level out the face frame joints... wait a second, that's the OTHER pocket hole jig! Thanks for taking all of those helpful pics.


    Oops

    Very seldom do I have a face joint that has to be ground down.

    Angle of pockets really helps.


  3. #48
    Quote Originally Posted by Alan Tolchinsky View Post
    Steve, Thanks for the demo, very interesting and makes a lot of sense. Could you explain your pocket hole cutter set up? Thanks Alan
    Sure. I will email it to you Alan.


  4. #49
    Thanks Steve, that's nice.

    Is it a swinging router setup that cuts your pocket holes? What angle do they go in at? Looks much steeper than the standard jig.
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  5. #50
    Quote Originally Posted by John Schreiber View Post
    Thanks Steve, that's nice.

    Is it a swinging router setup that cuts your pocket holes? What angle do they go in at? Looks much steeper than the standard jig.

    Yes. It has a PC690 router. 6 degree's. Almost straight.
    Very seldom any creep when the screw is inserted.


  6. #51
    Join Date
    Nov 2004
    Location
    Belden, Mississippi
    Posts
    2,742
    1/2" stuff for backs? Isn't that overkill? I've always used 1/4" ply or hardboard. And I have no idea why my font just changed.
    Bill

  7. #52
    Join Date
    May 2005
    Location
    walnut creek, california
    Posts
    2,347
    Bill, if you're using a nailer (horizontal piece that stretches across the top of the back) you could use thinner sheet stock although it requires you to buy two different sizes. I made my first set of kitchen cabinets completely out of 3/4" maple plywood so that I could screw through the backs when fastening to the wall. I don't do this anymore since I've adopted suspension wall brackets which allow me to get away with 1/4" as you mentioned.

    Steve, that angled nail through the side into the face frame is a sly trick. Guess I won't pitch all of my bessey clamps just yet!

  8. #53
    Quote Originally Posted by frank shic View Post
    Bill, if you're using a nailer (horizontal piece that stretches across the top of the back) you could use thinner sheet stock although it requires you to buy two different sizes. I made my first set of kitchen cabinets completely out of 3/4" maple plywood so that I could screw through the backs when fastening to the wall. I don't do this anymore since I've adopted suspension wall brackets which allow me to get away with 1/4" as you mentioned.

    Steve, that angled nail through the side into the face frame is a sly trick. Guess I won't pitch all of my bessey clamps just yet!
    Thanks

    No holes to fill, and it doesn't tie up all your clamps.


  9. #54
    Join Date
    Feb 2003
    Location
    Leesville, SC
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    2,380
    Blog Entries
    1
    Quote Originally Posted by Steve Clardy View Post
    Yes. It has a PC690 router. 6 degree's. Almost straight.
    Very seldom any creep when the screw is inserted.
    Steve,

    What about a thread on your pocket cutter. I know a lot of people could benefit from that....
    Army Veteran 1968 - 1970
    I Support the Second Amendment of the US Constitution

  10. #55

    Thank You.............

    Steve !!!

    That is really a very good tutorial on building a cabinet.
    I have this thread bookmarked under cabinets.

    Thank You Ever So Much...

  11. #56
    Join Date
    Mar 2006
    Location
    SoCal
    Posts
    22,510
    Blog Entries
    1
    "Gun nail from the inside. No fasteners show, no holes to fill
    I use a 3/4" 18ga nail, angled from the plywood to the face."

    That is one of the coolest tips I've seen. Thanks Steve.
    "A hen is only an egg's way of making another egg".


    – Samuel Butler

  12. #57
    I'm a beginning cabinetmaker having great success with:
    1. Pocket screws on face frames (using the Kreg K3 Master)
    2. Somerfeld offset tongue and groove (no nails in my faceframes!!)
    3. Pocket screws for dividers inside drawer bays and exterior unfinished ends.
    4. Nail-on cleats (or straps) similar to what Mr. Clardy does for added strength.

    results in a crazy strong cabinet - and very little need for putty! Also allows you to easily "capture" the back panel so you don't have a million staples to put in!
    GO POKES!!

  13. #58
    Quote Originally Posted by Von Bickley View Post
    Steve,

    What about a thread on your pocket cutter. I know a lot of people could benefit from that....

    I get a little extra time I will do that Von.

    Thanks


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