Hi all...Today I picked up a pile of 8/4 and 6/4 poplar that I'm supposed to transform into bunk beds for the kids. I have some plans that I intend to use as a guideline but I will probably change a few of the joinery details and knockdown hardware. I'm going to build them such that they can be two separate panel beds in the future. I have a few questions:
1. What is an appropriate size for the legs? The plans I have use 1-3/4" square legs, but that seems kinda spindly to me. I don't want to have railroad tie looking legs, but I want this bed to be very solid (I imagine that it would be difficult to explain to my wife why the bed tipped over with the kids in it). I'm leaning toward 2-1/2" to 3" square legs. Any advice?
2. Based on the leg size, what is an appropriate size for the front and side rails? If the legs are 3" square, and the front/back rails will be joined using mortise and tenons, how wide should those rails be? The side rails will probably be the same size and I plan to use the Rockler bed rail hardware to connect them, which leads to question number 3...
3. Is the Rockler bed hardware the best to use? Poking around SMC that seems to be a common choice, but are there any alternatives worth considering? Secondly, if I go with the Rockler hardware, how much added strength do I get by embedding the hardware into the leg/rail as opposed to just attaching with screws? I imagine the bed will look better with the hardware embedded, as the joint will basically disappear when assembled.
Thanks in advance!
Andy - Newark, CA