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  #1  
Old 09-27-2009, 8:11 AM
Cliff Holmes Cliff Holmes is offline
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Angry Really irked at myself

Yesterday, I wasn’t paying attention and tried to tilt my tablesaw blade over to 45 degrees. I encountered some resistance and, thinking that the previously flawless tilt mechanism was sticking a bit, forced it. The real cause was that I had forgotten to change out my zero-clearance insert. So I ended up bending my beloved Woodworker II blade. Not much, but enough to ruin the previously flawless cuts.

So, being a Saturday night, I ran down to the local Home Depot and got the most expensive Freud blade they had to use while I send the WWII to Forrest for straightening.

This morning, doggone it if I didn’t do the exact same thing again and bent the Freud!

What’s interesting is that the brand-new Freud blade barely cut better than the bent WWII. First thing Monday morning I’m ordering a new WWII from Amazon.
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  #2  
Old 09-27-2009, 8:25 AM
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ROY DICK ROY DICK is offline
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Cliff.
The only thing hurt was your wallet.
I admit I did chuckle at that though.
Thanks for posting a reminder to us all.
It will get better.

Roy
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  #3  
Old 09-27-2009, 8:38 AM
Richard Jones Richard Jones is offline
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We must be twins and were separated at birth.........

I feel your pain.

Rich
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Old 09-27-2009, 10:12 AM
Rick Moyer Rick Moyer is offline
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I thought you were going to relate what I had done a few years back. I had forgotten to release the lock on my tilt wheel on my contractor saw. Same thing, I thought it was sticking and forced it. I didn't bend the blade (non ZCI) but I caved in the side of the saw body!! I couldn't straighten out the sheet metal so I had to order a new carcass. That involved a lot of tear down to replace that.
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  #5  
Old 09-27-2009, 10:32 AM
Doug Carpenter Doug Carpenter is offline
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At least you're consistent.

Sorry for your luck.
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  #6  
Old 09-27-2009, 10:38 AM
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Scott Loven Scott Loven is offline
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How about putting a reminder on the crank to remove the insert before you tilt the blade? A piece of plastic pipe perhaps?
Scott
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  #7  
Old 09-27-2009, 11:15 AM
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Byron Trantham Byron Trantham is offline
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Cliff,
I think replacing the blade is a MUCH better idea than trying to have it straightened. The cost difference would probably pretty much wash.
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  #8  
Old 09-27-2009, 11:37 AM
Faust M. Ruggiero Faust M. Ruggiero is offline
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Cliff,
You're mind was somewhere else. We spend tons of money on "safety" equipment but the truth is, you have to be focused around the power tools. I'm often asked if working in the shop can relax my mind after a bad day at work. If I don't feel completely focused, I sweep the floor and sharpen drill bits. Be safe, be careful!
fmr
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  #9  
Old 09-27-2009, 11:38 AM
kenneth kayser kenneth kayser is offline
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Quote:
Originally Posted by Scott Loven View Post
How about putting a reminder on the crank to remove the insert before you tilt the blade? A piece of plastic pipe perhaps?
Scott
I hang a small piece of wood from the tilt-wheel handle.
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  #10  
Old 09-27-2009, 2:26 PM
Dan Mitchell Dan Mitchell is online now
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Been there, done that. I didn't bend my blade (also a WWII), but I did put a slight crack in the phenolic zero clearance insert. I printed a small sign & applied it to the cabinet of my PM2000 right next to the cranks & miter scale to help me keep my head out of my ***
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  #11  
Old 09-27-2009, 3:24 PM
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David DeCristoforo David DeCristoforo is online now
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OK. Here's what you want to do. Go get a really cheap crappy blade and mount it in your saw. Pop in your ZCI and crank that puppy over. Bend it good. That will make three. After that, you should be safe...
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  #12  
Old 09-27-2009, 3:49 PM
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Scott Hildenbrand Scott Hildenbrand is offline
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Engrave "90 Degrees" in large print on your 90 deg ZCI. If you're like me, you look at the blade either before tilting it, or while.. Nice reminder and good clear label, to boot.
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  #13  
Old 09-27-2009, 3:56 PM
george wilson george wilson is offline
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NEVER force anything. Always investigate. One time I lowered my milling machine's very heavy 42" table down. I didn't feel any forcing,but wasn't looking in the right place,and brought the power feed unit (a genuine Servo $$$$$$ unit down on top of a stool. The stool popped out,and there were several 2500# TONKS!!!! Fortunately nothing was hurt,but I was lucky the nylon gear underneath the power feed wasn't bent. Plus,the mill didn't topple over!!
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  #14  
Old 09-27-2009, 5:41 PM
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Ken Garlock Ken Garlock is online now
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Hi Cliff.

I know your pain, been there, done that, and didn't like the Tee shirt.

Just send your bent blade into Forrest for a sharpening, and specify that you want the blade checked for wobble. You will get your blade back in new condition.
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