I suggest a two piece approach. Use a butt joint with the thinner interior section. Then wrap it with the thicker outer molded piece using 45's. Put...
If you resaw much you'll find dust collection is a key issue. You can get by with a shopvac on a saw that can only cut a few inches/minute, but once...
As he warns, it's not a good design if you want a large unit, which I proved correct. Not complaining; I knew I was in unchartered waters, and found...