Results 1 to 15 of 15

Thread: Formula for segment sizes gluing up a circle?

  1. #1
    Join Date
    Mar 2003
    Location
    Monroe, MI
    Posts
    11,896

    Formula for segment sizes gluing up a circle?

    I need to make a ring about 15" in diameter outside and 9-10" inside. Is there a formula out there to determine how many segments I should use and what the size of each segment needs to be?


  2. #2
    Join Date
    Dec 2006
    Location
    Tucson
    Posts
    5,001
    Blog Entries
    1
    Pie(3.14) x radius divided by number of segments will give you the length of the outside of each segment. 360 divided by # of segments divided by 2 will give you the angle of the cut. Hope this helps.
    What you listen to is your business....what you hear is ours.

  3. #3
    Join Date
    Mar 2003
    Location
    Monroe, MI
    Posts
    11,896
    Yes it does. Is there any rule of thumb on how many segments to use?


  4. #4
    Join Date
    Jun 2006
    Location
    The Hartland of Michigan
    Posts
    7,628
    Here's a simple web page that calculates what you want. Very handy. I saved the page to my computer to use anytime.
    http://www.cleavebooks.co.uk/scol/calpolyg.htm
    Never, under any circumstances, consume a laxative and sleeping pill, on the same night

  5. #5
    Join Date
    Apr 2004
    Location
    Seattle
    Posts
    672
    Hi Matt,
    I am in the process of making a 6' dia. coopered tank and 33" dia wooden pipe and I went thru several hours of calculations to figure the right formula of stock width and length and miter angles. I finally figured out that it is easier and more logical to pick a convenient angle that is easy to reproduce and vary the stock sizes to get final dia. you want. I will make bevel cuts on the TS with 10' stock, so the bevel angle needs to be easy to dial in if I need make additional staves. For miter cuts, an accurate miter guage should do the trick. I used the same formula suggested above.

  6. #6
    Join Date
    Apr 2005
    Location
    Splendora, TX
    Posts
    703
    Matt, I got this chart from Hartville tool http://www.hartvilletool.com/product/11041 it has various formulas including what you're wanting to do. I'm not in the shop now but if you need me to calculate it for you let me know.
    David

  7. #7
    Join Date
    Dec 2005
    Location
    Texas Hill Country, USA
    Posts
    1,967
    12 sides with a 15 degree miter on each end and an outside length of
    4 1/16" will give you what you are looking for. Use a board around 3" wide to get your inside diameter. You will need a board around 42" long to get all of the pieces you need.

  8. #8
    Join Date
    Oct 2006
    Location
    Hudson, NH
    Posts
    436
    Quote Originally Posted by Matt Meiser View Post
    I need to make a ring about 15" in diameter outside and 9-10" inside. Is there a formula out there to determine how many segments I should use and what the size of each segment needs to be?
    it depends on how round you want it to be before you do any milling. the more segments you use the rounder it will be. 24 segments. 2" long, cut at 7.5*. use a 3-1/32 wide board. gives you 15 outside and 9 inside.
    _____________________

    Dave

    Some mistakes are just too much fun to only make once!

  9. #9
    Join Date
    Oct 2006
    Location
    Hudson, NH
    Posts
    436
    Quote Originally Posted by Bill Wyko View Post
    Pie(3.14) x radius divided by number of segments will give you the length of the outside of each segment. 360 divided by # of segments divided by 2 will give you the angle of the cut. Hope this helps.
    should be 3.14 x diameter. No? Yes?
    _____________________

    Dave

    Some mistakes are just too much fun to only make once!

  10. #10
    Join Date
    Feb 2003
    Location
    McKinney, TX
    Posts
    2,066
    Matt, I generally use no less than 8 segments. Fewer than that and you start getting a lot of endgrain showing on the edge. If I lay it out with 8 segments and the boards need to be too wide I will use more segments. The more you use the narrower they can be.
    Steve Jenkins, McKinney, TX. 469 742-9694
    Always use the word "impossible" with extreme caution

  11. #11
    Join Date
    Dec 2003
    Location
    SF Bay Area, CA
    Posts
    15,332
    Quote Originally Posted by Dave Bureau View Post
    should be 3.14 x diameter. No? Yes?
    Circumfrence of a circle:

    2*pi*r OR
    pi*d

    ...since obviously 2*r = d.

    Wood: a fickle medium....

    Did you know SMC is user supported? Please help.

  12. #12
    Join Date
    Feb 2008
    Location
    Colorado Springs, CO
    Posts
    317
    Quote Originally Posted by Matt Meiser View Post
    I need to make a ring about 15" in diameter outside and 9-10" inside. Is there a formula out there to determine how many segments I should use and what the size of each segment needs to be?
    Matt, There is no easy answer to your questions because we don't know how much material you have to waste. If you had wide stock compared to the circle, you could easily just make a square and cut away. The closer the width of your stock is to the width of your circle/annulus, the more segements you will need.
    Quis custodiet ipsos custodes?

  13. #13
    Join Date
    Mar 2003
    Location
    Monroe, MI
    Posts
    11,896
    Thanks for all the advise. Before seeing Steve's recommendation of 8 segments I headed out to the shop and cut 6 segments. The diameter wasn't critical but I started at 8-13/16" (or maybe it was 7-13/16", can't remember for sure) I had to recut the angles after adjusting my miter gauge because the circle didn't quite close but it looks good so far. The next step is to actually cut the circle.

    The project is a trim ring for the bath fan/light in my daughter's bathroom. The old fan/light doesn't work right and is really ugly but it has a 13-3/4" circular cutout and we can't find a new one like that. So we bought a new fan which has a 13-3/4" outside diameter. The trim ring will be cherry to match the cabinetry and I'm going to attach a 13-3/4" plywood disk to the back which will fit into the existing opening and I'll caulk that to the existing drywall to seal things up. Anyway, its a good place for my first try at a circle because it will be harder to see my mistakes on the ceiling and I rarely use that bathroom so I won't see them And for me its easier than patching the ceiling and repainting.


  14. #14
    Join Date
    Jun 2007
    Location
    Wichita, Kansas
    Posts
    1,795
    W = Width of each segment
    L = Length of each segment at the outer edge
    A = Miter angle of cut at end of each segment
    N = Number of segments
    Ro = Outer radius of hoop cut from glued up segments
    Ri = Inner radius of hoop cut from glued up segments
    ----------------
    A = 180/N
    W = Ro-Ri*cos(A)
    L = 2*Ro*tan(A)
    Last edited by Tom Veatch; 03-08-2009 at 9:57 PM. Reason: Incorrect angle definition
    Tom Veatch
    Wichita, KS
    USA


Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •