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Thread: Cutting FRP Tags for Sublimation

  1. #1
    Join Date
    Feb 2007
    Location
    Shohola, PA Pocono Mountains
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    Cutting FRP Tags for Sublimation

    I have had a project on the books for a while needing to cut 1.5 x 4 inch FRP Tags from Sheet Stock. Finally got a good product using my Sears Hobby Grade CarveWright machine using a sled or carrier board. Cut a 6 inch long 1/16 inch end mill in half to fit my machine.

    I would post this in the CNC section but the CarveWright is a hobby machine and the Big CNC's snicker at it....

    I could have done the same thing on my Star 912 but I wanted to do a sheet at a time.

    I used a PVC board for the sled and cut slightly through having placed double sided tape under the FRP. It held well. I will use the sled with a strip of double stick tape but have plans to drill 2 holes at each tag location and slot the bottom and make a vacuum sled.

    This is a start. It cut like butter.... Installed the new ROCK Chuck to get rid of the old Ball Bearing QC or Quick Chuck that would wear and cause flutter of the bit.

    AL
    Attached Images Attached Images
    Last edited by AL Ursich; 06-04-2009 at 11:24 PM.
    1 Laser, 4 CarveWrights, Star 912 Rotary, CLTT, Sublimation, FC7000 Vinyl, 911 Signs, Street Signs, Tourist Products and more.
    Home of the Fire Department "Epoxy Dome Accountability Tag and Accountability Boards".

  2. #2
    Al

    No reason to be embarrassed about posting your results here. That's nice work.
    Mike Null

    St. Louis Laser, Inc.

    Trotec Speedy 300, 80 watt
    Gravograph IS400
    Woodworking shop CLTT and Laser Sublimation
    Dye Sublimation
    CorelDraw X5, X7

  3. #3
    Join Date
    Feb 2003
    Location
    Hayes, Virginia
    Posts
    14,776
    Al,

    CNC is CNC no matter what the price tag. I don't let the guys with the $100,000.00 machines intimidate me with my little ShopBot and my Porter Cable Router motor

    What's important is what comes off the table, your job looks pretty good to me. Some may not of even thought to use their CNC machine to cut custom tags from sheet.

    Go get em!


  4. #4
    Join Date
    Jan 2009
    Location
    Upstate New York, work in Honesdale, PA.
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    398
    Blog Entries
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    No CNC is too small when it comes to CNC

    CNC means Computer Numerically Controlled.
    It does not mean that my machine is better then yours.
    The cordinates of a CNC machine are identical whether your machine cost 2,000 dollars or 2 million. Without an operator smart enough to tell them what to do, they are just dumb pieces of metal that would sit and gather dust. Let no one intimidate you or snicker at you because of the size of your machine.

    By the way, you got the job, and the guy that snickers at you didn't.

    Who is laughing now?

    Great work, keep posting your work and be proud of it!

    Signed, a guy with a $250K machine at his disposal!
    Thinking outside the box is one thing, being able to accomplish what you think of, is another.

    Software Rhino 3.0 & 4.0, Corel 12, Adobe Photoshop & Illustrator, Parts Wizard, Visual Mill 5.0 & 6.0, Rhino CAM/Art, Claytools, Microsoft Word, Notepad.
    Access to Hardware CAMaster 510 ATC w/4th Axis 8' Lathe, Kitako 10 Spindle CNC 4th Axis Carving Machine, Polhemus FastScan and LDI Surveyor 3500 Laser Scanners, Sensable Haptics.

  5. #5
    Join Date
    Feb 2007
    Location
    Shohola, PA Pocono Mountains
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    Thanks guys.... I really want a Shop bot someday.

    This really opens up my product line possibilities... I make a lot of Signs but the growing area of my business is Fire Department stuff including Accountability Tags. This gives me the opportunity to do 2 sided tags that were not available as name tags and custom shapes too. Even had a request for a water drop shape for a pool pass last year...

    I even picked up some glow in the dark sheet stock that I can make Fire Tags from...

    AL
    1 Laser, 4 CarveWrights, Star 912 Rotary, CLTT, Sublimation, FC7000 Vinyl, 911 Signs, Street Signs, Tourist Products and more.
    Home of the Fire Department "Epoxy Dome Accountability Tag and Accountability Boards".

  6. #6
    Join Date
    Dec 2006
    Location
    Shelbyville, Tn
    Posts
    1,257
    Al,why didn't you cut with the laser?
    Brian Robison
    MetalMarkers
    Epilog Mini
    Rabbit 1290

  7. #7
    Join Date
    Dec 2005
    Location
    Pinckney MI
    Posts
    128
    Quote Originally Posted by Guy Mathews View Post
    CNC means Computer Numerically Controlled.
    I always thought CNC meant "Chip's Not Cutting". I guess I have egg on my face!

    Computer programs - CorelDraw X4, Vista operating system, Photograv, so many others.

    Dye-sublimation. Epson 1400, Knight 16" x 20" press

  8. #8
    Join Date
    Oct 2007
    Location
    northwestern PA
    Posts
    257
    Nice job Al !! That worked pretty slick.
    Skip

    WK Laser LC6090 80w - Shopsabre 4896 CNC Router

  9. #9
    Join Date
    Feb 2007
    Location
    Shohola, PA Pocono Mountains
    Posts
    1,336
    I have not touched my Lasers in 6 months.... same with the Star 912. The Profile needs a new mirror that I have and the Summit runs on win 95 as it has the oldest firmware. Was looking for a control board to let it run on XP... But I don't have the cash flow to cover it for now.

    Too many toys.... Making wooden signs today and Fire Tags.

    AL
    1 Laser, 4 CarveWrights, Star 912 Rotary, CLTT, Sublimation, FC7000 Vinyl, 911 Signs, Street Signs, Tourist Products and more.
    Home of the Fire Department "Epoxy Dome Accountability Tag and Accountability Boards".

  10. #10
    Join Date
    Jun 2006
    Location
    East Central Missouri
    Posts
    553
    Too many toys?!?!? There is no such thing! Oh the joys of so many toys! Laser, rotary, lathe, high speed hand carving, Carvewright, there is no such thing as too many toys!

    BTW, that is a very good idea, Al. Keep 'em coming!

    Hubby wants me to add oven and washing machine and dryer to my toy list. What a terrible thing to say! I love to cook and clean for him but puleeasee - toys?!?
    Leigh Costello
    Epilog Mini 24, 45W, Corel X4
    Smile, make them wonder what ya did.

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