Well....after the LAST changes in the box design when Ron really didn't want to go with the wooden hinges and AFTER I spent THREE DAYS working on making the hinges and getting the mortises cut in each box half.....
I had to cut the back of the box halves off and start laying out for using the pen hinges. The change came about early Tuesday. So I have been working very long days to get this baby done on time. I don't have time to post the story and pics of the final events tonight as I really need to get some sleep and have to get up early to start again as the knife maker will be here at 1PM today (Thursday) to pick up the knife and hopefully the box.
I ran out of 600 grit sandpaper!!!! So I'm sending the LOML to Lowes in the morning to pick up some more. I have 1/2 of the box sanded, I have the holes drilled for the magnet closures as well as the holes and back-cut for the pen hinges. I finished the "interior cuts" for the knife/gun which consists of a clean out rod, small tube of black powder, small tube of .177 size pellets (as in pellet gun) and a small tube of copper "caps" for the little bitty black-powder gun in the other half of the knife. He can change it to a 22 caliber pistol just by changing out the barrel!!
Any way, In a few hours, here is what I have to accomplish:
1. Finish sanding the other half of the box.
2. Glue in the REM's (magnets)
3. Glue in and align the pen hinges
4. Touch-up sanding
5. Work with the LOML on lining the recesses for the knife in each box half with black velvet.
6. Stick on the little black velvet pads to prevent scratching a furniture surface.
7. FINALLY....take the last pics of the completed project and the knife and accessories in the new box BEFORE he arrives!!!
Wish me luck.!!!! I'm gonna need it.!!!!!!