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Thread: Help with dimensions

  1. #1
    Join Date
    Sep 2006
    Location
    Madison, Wisconsin
    Posts
    52

    Help with dimensions

    This is probably going to come out overly complicated, but I'm looking for some sort of formula to determine the proper board thickness for a project I'm developing. I will try to describe it since I'm not good enough with Sketchup to illustrate it.

    I'm working on a contemporary sideboard type project. The sides will be 8" wide boards mortised into ~2"x2"x18" feet. Between the sides will be a 48"w x 14"h x 18"d cabinet at the top and an open shelf midway between the bottom of the cabinet and the floor. The cabinet will be a frameless carcass with two partitions and 3 doors. The top and bottom (or at least the bottom) of the cabinetwill have extensions to fit in a dado in each side to support it. My question is: how thick should the bottom be to support the weight of the cabinet and its contents without sagging? Contents of the cabinets could be anything from tableware to liquor bottles, so I'm trying to anticipate a fair amount of live loadin addition to the dead load.

    All suggestions are appreciated.

    Thanks,

    Rick Dohm

  2. #2
    Join Date
    Jun 2007
    Location
    Half Moon Bay, CA
    Posts
    91
    The answer (as with most things) is: it depends.
    I am not an expert in calculating loads and whether a shelf will bend, nor do you mention what wood you are using (it makes a difference) The sagulator should be able to help though, and will allow you to play with the parameters to see how they influence the outcome.

    HTH,
    Josh
    >witty woodworking quote goes here<

  3. #3
    Join Date
    Sep 2006
    Location
    Madison, Wisconsin
    Posts
    52
    Thanks, Joshua. That site helps a lot. I realized after I hit "submit" that I neglected to mention that I am using cherry and that, while a certain amount of "stoutness" will be required, I don't want it to look clunky.

    Rick

  4. #4
    Join Date
    May 2008
    Location
    Edmonton, AB
    Posts
    246
    At only 18" wide, it doesn't have to be too thick if it's sitting in dados. I'd say 1/2" cherry would be fine, but you could go 5/8" too. If the bottom is also physically connected to the partitions, then you could easily get away with 1/4" or 3/8" thick bottom panel.

    Ryan

    PS. post some pics of this when your done, it sounds like a nice project!
    Remember this when you work with wood:

    "I am careful not to confuse excellence with perfection. Excellence, I can reach for; perfection is God's business. "
    Michael J. Fox

  5. #5
    Join Date
    Jun 2007
    Location
    Half Moon Bay, CA
    Posts
    91
    After posting the site, I spent some time reading it and I can't say that my gut agrees with some of the information there, particularly the comment on how edging doesn't matter if it is in front of the board or below. Intuitively, I would think that (and this may be the devil hiding in the details) a dadoed and glued support running the length of the shelf (down the middle of the underside for example) would help significantly in stiffening the shelf (same basic principle as an I-beam, but only half... :P)

    Why this is relevant to your project is that this type of support would not be visible from most angles, so it won't make the piece look chunky, but will significantly help with rigidity.

    HTH,
    Josh
    >witty woodworking quote goes here<

  6. #6
    Join Date
    Sep 2006
    Location
    Madison, Wisconsin
    Posts
    52
    I really don't want to use a support piece on this, but I was wondering if the partitions could be joined to the top and bottom pieces in such a way that it would prevent any sagging. Then maybe thinner stock could be used. Sliding dovetails come to mind, but I've never done one so I'm a little intimidated. Maybe a t-slot router bit? Open to ideas.

    Rick

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