How thick should I make my work bench top?
I have a good supply of 2" rough sawn ash
How thick should I make my work bench top?
I have a good supply of 2" rough sawn ash
Mine is 4". Is your ash 8/4 (2" thick)?
Mine is 3" but some vise options are easier on a thinner top.
"A hen is only an egg's way of making another egg".
– Samuel Butler
Is it 1X2 or is it some other dimension?
I am thinking that I would not want a top much less than 2". Thicker if the wood allows. This is for use with hold fasts.
Depending on what you plan to do and use, the options are endless.
jim
"A pessimist sees the difficulty in every opportunity; an optimist sees the opportunity in every difficulty."
- Sir Winston Churchill (1874-1965)
I know that most advise that thicker is better, and perhaps it is for weight purposes. I used the sagulator (http://www.woodbin.com/calcs/sagulator.htm) and found that even with a 300 pound concentrated load that the deflection of my 1 3/4 thick bench would be less than .010 inch. This is also thick enough for bench dogs to grab. I think your 8/4 ash will be plenty thick. Using fewer, wider boards will probably get you to a usable bench with less work.
Richard
my bench top is 2 1/4 and works fine for hold fasts and bench dogs/pups whatever. I do however wish it was just a bit heavier - 2 3/4 to 3 would be my next top thickness - not sure how much more value other than weight or if you are doing a longer span between legs that anything thicker would get you.
if it is 2" rough sawn, after flattening etc... will you wind up about 1 3/4?
Andy
Keep Life Simple
Thicker is better if you think you'll be doing any chopping on your bench, because a thick top absorbs and dampens vibration better than a thinner one. 3.5-4" is nice.
We few, we happy few, we band of brothers --
joined in the serious business of keeping our food,
shelter, clothing and loved ones from combining
with oxygen.
-- Kurt Vonnegut
Just rip the 2x16 in just over 3" and laminat, then flaten the top, you should be ablle to get close to a 3" finished top and that would be plenty. as for bench plans, if you go to popular woodworking, and go to there squetch up link you should find a lot to feed your need!
My Lord, yes, there are loads of bench plans. But before you put blade to wood, do yourself a huge favor and buy Chris Schwarz' "Workbenches: From Theory and Design to Construction and Use". Not only do you get plans for 3 different "old-school" benches, but there's loads and loads of analysis on which vises to buy, how wide to make the top, how thick, where to put the holdfast holes, and a whole bunch of other stuff. And if you buy if from www.lostartpress.com, you get a CD with it that has the plans for the 3 benches in the book, plus another one.
Wow
lots of options for benches
I think I will aim for around 2.75"
I thought I would just build the slab and mount it on some cabinets I have
But it looks like I want a wagon vise
any one got detailed plans for this I can modify?
thanks for all the info
Yet another vote for David Keller's recommendation. The Schwarz book will answer not only the bench top question you have now, but a lot of the other questions that will follow.
While everyone is saying thicker is better, I am extremely satisfied with my bench which has a to only 1 1/2 inch thick. It gets it's strength and rigidity from being a Nicholson design which is actually a torsion box. Pounding, chopping, jumping up and down. No matter, it takes it all. It is also heavy enough for rough milling and planing work. That's due to it being 12 feet long (built for boat building work). As an aside to rigidity, I added a third set of legs in the middle of this very long bench. I made them 1/16 of an inch shorter than the others to prevent a teeter-totter effect. I can't put enough weight on the bench to get those legs to touch the floor.
To Jim Koepke's point about holdfasts, I added a doubler strip along the row where I drilled dog holes and holdfast holes. That boosted thickness enough.
More about my bench here: http://www.bob-easton.com/blog/?p=223
Last edited by Bob Easton; 02-04-2010 at 6:10 PM.
Since you are starting from scratch, make sure to visit BenchCrafted.com - Jameel has plans for a split-top Roubo workbench. And he also sells plans for the benches. Of course, his leg vise and wagon vise are terrific options, too.
As others have suggested, you need the Workbench book, and the BenchCrafted plans. By the way, BenchCrafted won the Popular Woodworking magazine's 2009 Best Tools award, along with 11 others!
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