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Thread: Workbench almost done

  1. #1
    Join Date
    Mar 2003
    Location
    Monroe, MI
    Posts
    11,896

    Workbench almost done

    I've been working on building Popular Woodworking's "24 Hour" workbench this week. The premise is that you can build the bench in a total of 24 hours of work. I've been trying to figure out for a year now what I wanted to build for a workbench. I've been afraid to spend the money a "real" bench would cost in case I didn't get it right. Finally, I decided this would be the way to go.

    I started last Saturday picking up the lumber. Sunday I glued up the top. A few nights this week I spent a couple hours each machining parts and building the base. Yesterday I glued the banding on the top, and finished everything else today. All that's left is to apply finish. I figure I'll be right about at 24 hours when I'm done, not including cleaning up the mess. I'm also adding a couple of enhancements that I've seen in my other readings on the subject.

    The top is 4 layers of 3/4" baltic birch banded with 2x SYP. The base is all SYP. The vises are Record's which I picked up at two different liquidation places over the past 2 years. It is very solid, but possibly a little light. I plan to build tool storage for underneath which should solve the weight issue. In all, I'll probably have about $200 in the bench.
    Attached Images Attached Images

  2. #2
    Join Date
    Mar 2003
    Location
    SE PA - Central Bucks County
    Posts
    65,895
    Matt, that's really looking great! Sturdy comes to mind when I look at the picture, too. You are right on about adding weight, however, especially if you plan on working in the Neander way a bit. That's the major downfall of my current bench. It's nice and good quality, but way too light...something I'm going to have to rectify one of these days!
    --

    The most expensive tool is the one you buy "cheaply" and often...

  3. #3
    Join Date
    May 2004
    Location
    N Illinois
    Posts
    4,602

    Good job..

    Good looking bench...solid and sturdy.. You'll enjoy having it when you start your next project...
    Jerry

  4. #4
    Join Date
    Jan 2004
    Location
    Lewiston, Idaho
    Posts
    28,551
    Great looking bench, Matt!
    Ken

    So much to learn, so little time.....

  5. #5
    nice bench. inspires me to build one of my own. keep us posted on your progress. roger

  6. #6
    Join Date
    Mar 2004
    Location
    Toronto, Ontario, Canada
    Posts
    3,789
    Well done, Matt! And, congratulations on the fact that you will complete the bench in the estimated time. I have undertaken a few magazine "complete in x hours" projects over the years and it usually takes me about 25% more time than x.

  7. #7
    Join Date
    Nov 2003
    Location
    Mendham, New Jersey
    Posts
    613
    Matt,

    Really nice bench. Can you talk a little more about construction and the modifications you made? I'm looking to build a bench too and would like to hear more about your experiences.

    Thanks for sharing.

    Jack

  8. #8
    Join Date
    Sep 2003
    Location
    Grand Marais, MN. A transplant from Minneapolis
    Posts
    5,513
    Nice Matt,

    Looking at some designs now for my own creation.
    TJH
    Live Like You Mean It.



    http://www.northhouse.org/

  9. #9
    Join Date
    Sep 2004
    Location
    Etobicoke, Ontario
    Posts
    415
    Nicely done Matt...very impressive considering the timeframe!
    Louis Bois
    "and so it goes..." Kurt Vonnegut Jr.

  10. #10
    Join Date
    Aug 2004
    Location
    South Jersey
    Posts
    30
    I built a similar bench, not as nice looking as yours, but I did install a 3/4" plywood shelf down below and put my power tools down there. It's pretty heavy.

  11. #11
    Join Date
    Sep 2004
    Location
    Jacksonville, FL
    Posts
    859
    Nice looking bench Matt.

    Question for everyone - what is the best way to add weight to a bench? Like several people here my bench is too light. Great work area and the vises are ok but it needs more weight.
    Marshall
    ---------------------------
    A Stickley fan boy.

  12. #12
    Join Date
    Dec 2003
    Location
    SF Bay Area, CA
    Posts
    15,332
    Marshall,

    Cinder blocks and sandbags come to mind as fairly cheap and heavy.
    Wood: a fickle medium....

    Did you know SMC is user supported? Please help.

  13. #13
    Join Date
    Sep 2004
    Location
    Etobicoke, Ontario
    Posts
    415
    ...or some old steel weights that can be had really cheaply at most garage sales...
    Louis Bois
    "and so it goes..." Kurt Vonnegut Jr.

  14. #14
    Join Date
    Mar 2004
    Location
    Marshall, Minnesota
    Posts
    125
    I built the same bench and love it. I too added a plywood shelf. It holds my Delta 22-580 planer, Delta mortiser, Dewalt belt sander, biscuit jointer, and a 1967 Chevy Nova. Sits still most of the time. Okay, I made up that one part.

    I don't own a mortiser!
    Russell Svenningsen
    Marshall, Minnesota

  15. #15
    Join Date
    Dec 2003
    Location
    SF Bay Area, CA
    Posts
    15,332
    I *knew* the mortiser was the fake part on your bench....
    Wood: a fickle medium....

    Did you know SMC is user supported? Please help.

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