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Thread: Cutting round corner mortises

  1. #1
    Join Date
    Feb 2003
    Location
    Topeka, KS
    Posts
    356

    Cutting round corner mortises

    Wasn't sure where to post this so I thought it'd fit best here. I'm running into a problem where the power tool junkie in me can't find a suitable alternative.

    I'm installing quite a few doors in my basement and can't figure out the best method to mortise for the strike plates. The corners need to be rounded and I don't have a round chisel. Since the door frames are already installed, routing them out isn't an option.

    How does everyone else cut the rounded corner mortises? I've tried scoring the line with a utility knife but my skill/technique ends up with a very jagged looking curve.

    Thanks in advance,
    Wes

  2. #2
    Join Date
    Mar 2005
    Location
    Raleigh, NC
    Posts
    888
    Carver's gouge come to mind.

  3. #3
    Join Date
    Mar 2006
    Location
    SoCal
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    22,513
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    As Joe says; a gouge with the correct radius will do it. http://www.leevalley.com/wood/page.a...24&cat=1,41504
    "A hen is only an egg's way of making another egg".


    – Samuel Butler

  4. #4
    I do them two ways.
    Sometimes, I use a utility knife. Use an old one (with a good blade), and use your hammer to gently tap the knife around the radius.

    Or, sometimes I use a 1/2" spade bit to cut the radius.

  5. #5
    I have a set of these from HF that get you pretty close.

    http://www.harborfreight.com/cpi/cta...emnumber=38458


  6. #6
    Its easy, just take a forsner bit that is close to the radius and just lightly drill it. Its that easy. Andy
    McCormick Woodworking
    Liberty Indiana 47353

  7. #7
    Join Date
    Apr 2008
    Location
    Virginia
    Posts
    3,178
    An in-cannel gouge (bevel on the inside) of the proper radius would make quick work of the corners

  8. #8
    Join Date
    Nov 2009
    Location
    Ellsworth, Maine
    Posts
    1,809
    I've always used a utility knife with a template of some sort, the latch plate itself or a homemade job. Just keep going over it until it's deep enough and pare away the waste.

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