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Thread: New Vacuum Chuck for the Mustard Monster

  1. #1
    Join Date
    Dec 2008
    Location
    Queen Creek, Arizona
    Posts
    120

    New Vacuum Chuck for the Mustard Monster

    Finally got it all together thanks to Steve Schlumpf and Tom Steyer of http://jtturningtools.com/ Thank you, gentlemen. Couldn't have done it without you!

    In the interest of saving precious floor space, I decided to integrate the system into the lathe stand. The pump is a used Gast 0522 that was found on Craigs list. The intake filter and misc. fittings were obtained from JT Turning Tools as were the rotary adapter and and vacuum hub, both beautifully machined items. Mounting the intake filter to the motor saved space underneath. The on/off switch was a spare that has been laying around and now has found a new home controlling the pump. The switch location is not very convenient but that may be a good thing since it will make me think before hitting the stop button.

    Up top, the vacuum manifold (small black box) with vacuum gauge and bleeder valve attach nicely to the headstock with velcro. The rotary adapter fits perfectly into the handwheel opening and stows on the manifold mast when not in use.

    The vacuum hub threads to the lathe spindle on the other end and uses common schedule 40 PVC couplings interchangeably for the vacuum bells. An O ring in the hub makes for an airtight seal and setscrews secure the PVC coupler in place. Its a pretty slick setup IMHO and worked fine during a short test run last night.

    Time will tell if any design changes are necessary. I am wondering if a shroud will be necessary to keep the pump from getting buried in chips?
    Attached Images Attached Images

  2. #2
    Join Date
    Dec 2008
    Location
    Queen Creek, Arizona
    Posts
    120
    Lastly, here is a shot of my setup as it is today with the new cabinet just completed. Only problem, it's already too small!
    Attached Images Attached Images

  3. #3
    Join Date
    Oct 2006
    Location
    Harvey, Michigan
    Posts
    20,804
    Rich - congrats on your new vacuum system! Everything looks well thought out! Looking forward to hearing what you think of your system after you get to use it for real! You're going to love it!
    Steve

    “You never know what you got til it's gone!”
    Please don’t let that happen!
    Become a financial Contributor today!

  4. #4
    Join Date
    Jan 2005
    Location
    Goodland, Kansas
    Posts
    22,605
    Great looking system Rich. Well put together. Yep Tom is a great guy to work and deal with.
    Bernie

    Never put off until tomorrow what you can do the day after tomorrow.

    To succeed in life, you need three things: a wishbone, a backbone and a funnybone.



  5. #5
    Join Date
    Sep 2007
    Location
    Lincoln, NE
    Posts
    1,213
    Looks like a good system. I am wanting to do that as well. Thanks for letting me take a look.

  6. #6
    Looks great Rich. One of these days I'll make it up your direction for a visit.

    Jason

  7. #7
    Join Date
    Feb 2003
    Location
    Sarasota, Fl
    Posts
    1,916

    Question?

    Rich, Nice set up. I like your tool holder, could you describe the basic construction? It looks like it rotates, right? Thanks!
    Alan T. Thank God for every pain free day you live.

  8. #8
    Join Date
    Aug 2006
    Location
    Wimberley, Texas
    Posts
    2,828
    Anybody use a filter on their bleed valve? If the chips are flying it might inhale one.
    Richard in Wimberley

  9. #9
    Join Date
    Mar 2007
    Location
    Stony Plain, Alberta
    Posts
    2,702
    Good looking system you built Rich. Congrats.

  10. #10
    Join Date
    Dec 2008
    Location
    Queen Creek, Arizona
    Posts
    120
    Quote Originally Posted by Alan Tolchinsky View Post
    Rich, Nice set up. I like your tool holder, could you describe the basic construction? It looks like it rotates, right? Thanks!
    Correct, it is mounted on a "Lazy Susan" bearing. The whole idea was blatantly plagiarized from our local club's WEB site. You can find the write up at http://azwoodturners.org/ click on "Tips/Techniques" on the left side then on the next page click, "Turning Tool Storage" near the bottom. The file is a .pdf so you will need Adobe reader, enjoy!

  11. #11
    Join Date
    Feb 2003
    Location
    Sarasota, Fl
    Posts
    1,916

    Great!

    Thanks Rich, I'm checking it out now.
    Alan T. Thank God for every pain free day you live.

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