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Thread: Do you think a more powerful tablesaw is "safer?"

  1. #1
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    Do you think a more powerful tablesaw is "safer?"

    Simple question.

    Are kickbacks worse on a more powerful saw?

    Is the chance of kickback higher on a saw with a less powerful motor that may strain depending on the stock being pushed through?

  2. #2
    Quote Originally Posted by Victor Robinson View Post
    Simple question.

    Are kickbacks worse on a more powerful saw?

    Is the chance of kickback higher on a saw with a less powerful motor that may strain depending on the stock being pushed through?
    I'm inclined to think the weaker or slower the blade, the less forceful the kickback - but - I don't think the power getting to the blade has much to do with the cause of the kickback.

    Depending on what you mean by worse, yes kinda. There are complicated physics involved that 100 posts won't illustrate. I will say this though... don't buy an underpowered saw simply because it might be 'safer'. Assume they are all dangerous.
    .
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  3. #3
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    Sort of yes. But maybe not directly.

    When I had an $89 Ryobi plastic saw, I had a couple of kickbacks when the whole thing flexed. I got one in the gut and one on my knuckles. The motor would also stall, but the kickbacks had to do with parts being held in place by flex plastic.

    Since I got my Grizzly table saw, the motor has never stalled, but the real issue is iron, steel, & massive trunions. No motor flexing with reference to the fence. Everything is solid. No kickbacks with proper procedures like zero clearance insert and a splitter.

    Solid is our friend.
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  4. #4
    It's almost a moot point. Even a 1HP machine can generate enough force to knock you on your ass. Try having a tug of war with "just one horse". Once you are face down in the mud, it really does not matter how hard the blow was that put you there.
    David DeCristoforo

  5. #5
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    Quote Originally Posted by David DeCristoforo View Post
    It's almost a moot point. Even a 1HP machine can generate enough force to knock you on your ass. Try having a tug of war with "just one horse". Once you are face down in the mud, it really does not matter how hard the blow was that put you there.

    I will agree with David's comment's. Would you really want to wrestle 1 hp. But I had a bench top saw that didn't have a splitter or guard. And I occasionally had the kerf close up and pinch the blade and stop it with out being injured. That would be much less likely to happen with a larger belt driven saw. With a larger saw most often that senario would result in a kick back causing some sort of damage. So smaller saws can be more forgiving in that aspect but can still injure you if not respected.

  6. #6
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    The speed and momentum of the piece coming at you is in direct proportion to the speed of the blade that throws it at you. All tablesaws spin the blade at about the same speed. The motor only develops enough power to spin the blade at that speed, whether it be a 5HP or a 1HP motor. The kinetic energy in the piece that hits you will be roughly the same whether it's coming off a 5HP saw or a 1HP saw.

    But like David said, face down in the mud, the size of the horse that kicked you is pretty immaterial.
    Tom Veatch
    Wichita, KS
    USA

  7. #7
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    The HP has nothing to do with causing a kickback but lack of HP can prevent one. On my old 1.5 hp Craftsman saw, I had the blade stall more than once when making a cut, usually on sheet goods that got cocked a bit.

    On a 3 hp or bigger saw, the blade won't stall. It will chunk an entire sheet of plywood.

    On smaller pieces, there isn't any difference. The blade will grab and throw the stock just as fast and hard on a low HP saw as it will on a more powerful one.

    I think probably 99.9% of the time, kickback is caused by poor technique, ie, the operator did something they should not have done.
    Cody


    Logmaster LM-1 sawmill, 30 hp Kioti tractor w/ FEL, Stihl 290 chainsaw, 300 bf cap. Solar Kiln

  8. #8
    Quote Originally Posted by Cody Colston View Post
    snipped.......

    I think probably 99.9% of the time, kickback is caused by poor technique, ie, the operator did something they should not have done.

    Take that statement to heart.

    Little pieces come back faster, big pieces slower. A more powerful saw can throw it at you harder. Either can hurt you, but there is no reason to be afraid, just respectful. Concentrate on your technique.

  9. #9
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    Absolutely a more powerful saw is safer. But not because of the horsepower, but because of other factors which overshadow anything to do with power.

    Smaller saws tend to have much lower quality fences which can move or constantly be in poor adjustment. A moving fence while cutting is really a bad thing, and I recently saw just that on a piddly Ace hardware saw.

    Also, less powerful saws often have meager table area and are light enough that their weight is not often enough to safely hold them in one place. Portable saws often are set up on tippy bases, with no provisions for an out-feed table.

    As mentioned, more important than anything is the operator. I certainly would not give horsepower the slightest weight in decisions about saw safety.

    -Steve

  10. #10
    Quote Originally Posted by Cody Colston View Post

    On a 3 hp or bigger saw, the blade won't stall. It will chunk an entire sheet of plywood.
    I've seen blades on 5HP saws stall. Just depends on what you're rying to push through it. Actually, I've seen an 18HP beam saw stall numerous times, if the blade wasn't sharp enough or the material was very hard.

    I think probably 99.9% of the time, kickback is caused by poor technique, ie, the operator did something they should not have done.
    I'll agree with that. In most cases, you should be able to see it before it occurs, and stop feeding and shut off the saw.
    Last edited by Gerry Grzadzinski; 03-21-2010 at 9:04 AM.

  11. #11
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    I guess I haven't had my 3hp saw long enough to experience kickback with it, but I sure did with all my other smaller saws.

    It can obviously happen with either, but I will say that if I'm going to get into trouble in the middle of cut, I'd rather have a smaller saw where I stand a chance of stalling the motor to gain enough time to turn the saw off. I suspect the 3hp is far less likely to stall....probably has as much to do with the triple drive belts as HP.
    Happiness is like wetting your pants...everyone can see it, but only you can feel the warmth....

  12. I've been whacked by a piece of metal caught on a bit on a tiny 1/3hp drill press. That taught me two things - most power tools can really hurt you even if they are 'puny' and always clamp your work on a drill press (especially metal parts...). :-)

    I don't think power has much to do with kick backs. The construction of the saw and technique are what matter.

  13. #13
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    Quote Originally Posted by Victor Robinson View Post
    Simple question.

    (1) Are kickbacks worse on a more powerful saw?

    (2) Is the chance of kickback higher on a saw with a less powerful motor that may strain depending on the stock being pushed through?
    The original question requires some thought.

    (1) ALL kickbacks are BAD!

    If memory serves correctly, momentum is a product of an object's weight (mass) and speed (velocity). It would have to be hurled faster, to have more momentum. If a 1hp saw bogs down, then the resulting kickback could well be at a slower speed. But, all kickbacks happen in a split second! No Warning! I will leave any experimentation as to worse, for MythBusters!

    Misalignment of the saw mechanism, or the saw fence, or warped/reactive stock contribute to kickback. Also, as mentioned, operator error is certainly a big contributor.

    (2) Chance of kickback on a 3hp saw is probably far less. Not because of any horsepower factor, but because the operator is one who has probably worked his way up to a bigger cabinet saw from tabletop models or contractor saws. The operator is probably more cognisant of TS safety and uses good technique. The operator has probably taken time to align his 3hp saw well to prevent the conditions which most often cause kickback.

    There are always exceptions, and any TS in the hands of an errant operator can and will be dangerous. Scary examples are a job site saw run by new, part-time help. Or, DIY homeowners and newbie woodworkers who ignorantly assume that their new TS is absolutely plug n play with no learning curve.
    [/SIGPIC]Necessisity is the Mother of Invention, But If it Ain't Broke don't Fix It !!

  14. #14
    I am probably going to repeat what many have already said !

    A chance of a kickback on a table saw is inversly proportional to the power of the saw ! So more the power, less are chances of kickback because the saw will over power the factors that would cause a kickback, such as resistance caused by dull blade, improper feed, misalignment, etc. However, in an event wherein the saw can not overpower the resistance and if the kickback happens, rest assured that kickback will be worse ! But I also think that one really has to be a real bummer to get into such a situation ! A well aligned saw with sharp blade and anti-kickback sprawls and straight feed at proper rate should never get you in to this situation.

    In general, I consider a powerful and heavier saw as safer saw. Kickback is not the only thing you need to worry about. Saw stability is far more important, espacially when working with large stock. A heavy saw is very stable and put less physical stress on you while handling stock.

  15. Quote Originally Posted by Victor Robinson View Post
    Simple question.

    Are kickbacks worse on a more powerful saw?

    Is the chance of kickback higher on a saw with a less powerful motor that may strain depending on the stock being pushed through?
    I don't think a more powerful tablesaw is safer but a higher quality saw can be.

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