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Thread: Clamp Rack Information

  1. #1
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    Clamp Rack Information

    Someone recently asked about my clamp racks that I use for the K-Bodies, UniClamps, Tradesmans, etc. Below is a picture of how they are constructed. Dimensionally, they are 3" deep and 3"-4" tall and made of scrap 3/4" plywood. The slots for the clamps are made by drilling holes repeatedly across the top on the DP, evenly spaced at about 1.25-1.5" and then cutting the sides of the slots using the miter guage on the table saw. (guide lines are drawn to provide a reference for the blade and it's helpful to mark the TS table top for the cutter boundries. The hole size determines the slot width and should be appropriately sized for the particular clamps that you are going to support. While you "could" cut the slots with a dado setup, that would require having a very, very large spinning cutter raised up really high...something I'm not comfortable with...as the slots are probably about 1.75" "deep".

    Assemble with glue and brads/nails (I usually use my 15 guage nailer for this) and then mount to the wall with 2" (min length) screws into the studs. Easy, quick and cheap. Look great, too. You can make them as long or short as you want or can fit in the given space. If you do really long, you may want to consider an intermediate support made the same way as the ends are shown.
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    Last edited by Jim Becker; 11-24-2004 at 7:39 PM.
    --

    The most expensive tool is the one you buy "cheaply" and often...

  2. #2
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    Thanks Jim. It looks like a good, basic, and functional design.

  3. #3
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    Jim,

    It beats the 2x4 I've been using! Nice drawings too.
    "All great work starts with love .... then it is no longer work"

  4. #4
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    Quote Originally Posted by Mark Singer
    Nice drawings too.
    I tell you, Mark...in your copious free time you should really check out Sketchup! Here's an architectural example...our house as it is presently...took a couple of hours to draw (I'm still new to the program and had to take some time to make "corrections" due to screwups along the way)
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  5. #5
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    Jim, how come you go to the work of making all those teeth? If you just had a 1x4 or so, sitting with the 4 dimension vertical, you could just hook the clamps over it. The teeth only serve to separate the clamps -- which don't care if they're packed tightly or not -- and take up space which could be used to store more clamps!

  6. #6
    You could also cut the slots with a bandsaw, just mark a line from the edge to the hole, then follow the line with the BS blade.
    Jim

  7. #7
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    Jim,

    Nice drawings...Skethup looks great! Ryan just gave me ArchiCad ($3500!) and I am still improving at Turbo and Autocad...so I have my Cad hands full!
    "All great work starts with love .... then it is no longer work"

  8. #8
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    Quote Originally Posted by Jamie Buxton
    Jim, how come you go to the work of making all those teeth? If you just had a 1x4 or so, sitting with the 4 dimension vertical, you could just hook the clamps over it. The teeth only serve to separate the clamps -- which don't care if they're packed tightly or not -- and take up space which could be used to store more clamps!
    Jamie, I understand what you are saying but there is a specific reason I designed the clamp rack this way...it is a more positive method for retaining the clamps on the wall. Each clamp has it's place and the fingers help keep you from knocking one off and bonking you in the head (DAMHIKT!!) when you pull down another. As to "space"...properly spacing the slots makes for no waste of space. The picture below illustrates this. BTW, I prefer to store my clamps in the "fully open" configuration and these racks work well for that.

    BTW, I forgot to mention in my original post that slightly angling the top surface towards the wall also contributes to the stability of the clamps hanging on the system. Just a couple of degrees is "perfect" for that.
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    Last edited by Jim Becker; 11-25-2004 at 11:47 AM.

  9. #9
    I made my first clamps racks probably 20 years ago, alomost exactly like yours.
    The only difference I do is, when ripping out the back board that is screwed to the wall, I rip the top edge at about a 5 degree angle. This lets the top board with the cutouts sit an a slight angle upwards away from the wall.
    Keeps the clamps from creeping off the rack. I used to have my clamps mounted above an old shaky lathe I had, and the clamps would vibrate off.

    Steve


  10. #10
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    Clamp gloat??

    Jim sure looks like a clamp gloat to me , Happy Thanksgiving from down in the Bayou Country
    Pete-- Deep in Cajun Country
    One Nation-- "Under GOD"

    http://216.77.188.54/coDataImages/p/...vingplane1.gif

  11. #11
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    Happy Thanksgiving Everyone !!!


    Jim:

    You have a Nice Rack there

    Seriously, I have been using Sketchup this week and almost have used up my 8 hour trial. It is a real easy program. I had trialed DesginCad and it was really diffcult. I have had some great help along the way. !! It is helping me with my shop layout.

    The drawings of the Becker household you have posted are real nice. The work you did is real cool I like the shadows. I havn't gotten there yet. Keep up the good work.


    Jim, there seems to be something missing????

    Where's the shop???
    Rich

    "If everyone is thinking alike, someone isn't thinking."
    - General George Patton Jr

  12. #12
    Rich beat me to the punch on that line. Very nice idea indeed. I hang mine on a 2x2 right now, but when the shop gets a redo this winter (I hope), I'll make a few of those. Thanks for the plans!!
    Last edited by Kelly C. Hanna; 11-25-2004 at 1:12 PM.

  13. #13
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    Quote Originally Posted by Rich Konopka
    Jim, there seems to be something missing????

    Where's the shop???
    Good catch...I just didn't get to it yet. I have some interior shop drawings, but they may be in a different scale than these renderings which are "close" to actual by feet and inches in the program.

    I plan on using those renderings for discussion when we start working with an architect on a potential addition behind the great room. (That's the part of the building on the right side when you look at the front and top views; on the left on the back view) The whole drawing is only approximate in dimensions but perfectly good for conversational purposes...and when you use the "extend lines" and shadow feature of SketchUp!, it really makes it look like a pro did the work rather than some shlub like me!!

    BTW, Dr SWMBO would point out that it's the Becker/Evans household!!
    Last edited by Jim Becker; 11-25-2004 at 1:50 PM.

  14. #14
    Nice rack, Jim.
    I use a similar design but don't have so many clamps yet
    Honestly, I have to admit that my rack appears to be overloaded but it's solid enough so far.

    Regards,

    Christian
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    "On Wednesday, when the sky is blue,
    And I have nothing else to do,
    I sometimes wonder if it's true
    That who is what and what is who."


    (A.A. Milne, Winnie the Pooh)

  15. #15
    j,

    Mine are alot like yours. I cut the slots with the dado blade and a extension fence on my miter gauge. It's the easiest way I could figure out to cut them.

    t


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