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Thread: Tapered Octagon handle

  1. #1

    Tapered Octagon handle

    So Im probably over thinking this, but what do you think is the easiest way to create a slightly tapered, octagon handle about 6 inches long.

    My line of thinking was to slightly taper on the table saw, then run through the router table and a chamfer bit, which would give me the 4 extra sides and the octagon shape. Smooth out the lines on a 4 x 36 belt sander.

    Heres a sample pic....just pretend its one solid piece of wood. Thanks for your ideas on this....Larry


  2. #2
    Join Date
    Mar 2003
    Location
    San Francisco, CA
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    10,324
    If it really is one piece of wood, I'd do four tapering sides with the table saw, or the bandsaw -- I dislike ripping pieces as short as that on a table saw. Then I'd clean up the saw marks with a handplane, and cut the remaining four facets with the plane too.

    I might leave it long while I'm shaping it, so I have something to hold on to, then cut off the excess.

  3. #3
    Join Date
    Mar 2009
    Location
    Chevy Chase, Maryland
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    2,484
    Um, a hand plane.

  4. #4
    Join Date
    Aug 2010
    Location
    USA
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    5,582
    Looks like a job for a tapering jig on a tablesaw. You will need to save your waste cuts and use them to help you get the opposite sides cut to match. You can finish them with a quick touchup with a hand plane.

  5. #5
    Thanks for the input guys.....probably a fairly simple task but havent tried it yet. Just thinking it thru at this point. Larry

  6. #6
    Join Date
    Jun 2005
    Location
    Shorewood, WI
    Posts
    897
    Use an octagon marking gauge as shown by Bob Smalser here:
    http://www.wkfinetools.com/contrib/b...age/sGage1.asp

    Then plane to the lines.

  7. #7
    Thats an interesting take on the whole idea.........thanks for the link. I will definately have to try that. Seems he solved the problem of having the taper and still getting equal sides. Larry

  8. #8
    Hand plane and eyeball it. Worked fine for me the one time I tried it for a handle.

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