Wow, my thread that spawned a monster and keeps coming back! Must be Halloween or something
In regards to flatness: My goal wasn't to be flat to the hundreths or even thousandths of an inch.
As I said, the table apex's at the router plate was the goal, and to prevent the significant sag experienced by hanging a heavy router + lift on the factory sawstop extension table.
In regards to the comment:
I have never understood why woodworkers think that thickness makes a router table either flatter or less susceptible to bending.
I am not trying to start an argument on engineering, but the thicker the table, the less it will bend from loads/forces/gravity. It is as fundamentally related as the RPM on your tires are to how fast your car is going. Though thickness is completely independent of flatness.
I realize the wood will move, and have taken that into consideration, given the annual humidity gradient where I live and its change throughout the year. I think even in the worst of move movement scenarios (short of a catastorphic failure of a joint/glue) as long as the axis of feed over the router bit does not sag or twist, then I will be happy.
As a final note (and not to sound like I am criticizing anyone) but I find the woodworkers focus on machining precision to be kind of peculiar. I can understand if we are building an engine and tolerances are in the hundredths and thousands of an inch, but for a medium such as wood, i really don't see the return on spending so much time checking that last thousandth.
I think Chris Tsutsui's post summed it up pretty well for 90% of the creekers.
Grady - "Thelma, we found Dean's finger"
Thelma - "Where is the rest of him?!"