I'm putting my first backsaw together and have a couple of questions regarding the kerf size in the handle I'm making. My new plate is .025" thick so I'm assuming that would be the ideal size kerf to make in the new handle. If I use my new plate to cut the kerf it will be 0.30" thick due to the set already on the plate. Is this too sloppy for a good fit?
My only other saws are panel, dovetail, and a small gents saw all with kerfs way off from my new plate. I was thinking of taking my calipers to the borg and getting a cheap saw just to slot the handle if I can find the right size. Anybody run into the same problem as me?