Interesting how informational a thread approaching its one year anniversary can be.
One thought comes to mind of this being just the opposite of doing the same thing over and over again trying to get different results. Here we all do things in a different way while expecting to get similar results.
The problem of short useable blade is most noticeable for me on spokeshave blades. Most of the replacement blades cost more than my spoke shaves originally cost. Some do not have an exact replica or look alike replacement.
In my concern of having a blade reaching its end of usefulness many replacement blades have been purchased. Haven't really needed any of yet. Every once in awhile one of the old blades will be be put in service when a blade in use gets dull. Funny how a blade seems to get dull just sitting in a box for a few years. In reality I think my sharpening has significantly improved since the blades in the box were sharpened.
One of my A2 blades does seem a bit on the chip prone side of things. Most likely the reason is it is usually ground at 25º and is used mostly for shooting. The biggest chip came last week when some wood was being worked that had a speck of stone embedded in one piece and a piece of staple in another. These were removed by hand honing and I do not think they were anywhere near 1/32" (0.03125") of metal removal needed to correct the situation.
Sadly, the cost of shipping for most of us can kill a good deal. This is likely part of the strategy of LV offering free shipping to North American shoppers. It likely becomes a feeding frenzy of pent up desire unleashed by a significant discount. It is a sad impediment that some nations use tariffs and shipping surcharges to help fund their treasury.
My thought for Matthew is to somehow lengthen the cap screw slot, if possible plug the hole for the adjuster and create a new adjustment hole. I am not sure if this is possible, but I would try. Other than that making a few blades locally might be the best solution to the original problem.
jtk
"A pessimist sees the difficulty in every opportunity; an optimist sees the opportunity in every difficulty."
- Sir Winston Churchill (1874-1965)