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Thread: Exterior Wood Door help

  1. #1
    Join Date
    Mar 2014
    Location
    Louisville, KY
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    512

    Exterior Wood Door help

    My son got an order for a customer who insisted on a solid wood exterior door. I've not built an exterior door out of wood and would appreciate any tips on what wood to use, how to seal it, etc. (a lot of "woods" in this sentence)

    Thanks in advance

  2. #2
    Join Date
    Nov 2006
    Location
    Islesboro, Maine
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    1,268
    Your going to get a lot of Ideas here. Is it going to be painted?....I've built more interior doors than exterior. On the exterior doors I used quarter saw mahogany. Didn't warp & stayed nice and flat...They were for my house & shop & I did paint them on the outside...

  3. #3
    Join Date
    Jun 2008
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    So Cal
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    3,780
    Vertical grain Dougfir.Nice tight growth rings.Make sure it's kiln Dried.And painted should outlast several home owners.

  4. #4
    Join Date
    Nov 2013
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    Huntingdon, Quebec
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    24
    There is a good video on YouTube season 19 episode 2 of the new Yankee workshop.

  5. #5
    Join Date
    Aug 2007
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    Dickinson, Texas
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    7,655
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    NEWDOOR (Medium).JPGOLDDOOR (Medium).JPG

    The unpainted door is the one I made to replace the old door.
    The painted door is the rotten original door. I made the door because I wanted to re-use the leaded glass.

    It is made of vertical grade fir.
    Last edited by lowell holmes; 02-28-2016 at 5:55 PM.

  6. #6
    Join Date
    Mar 2003
    Location
    San Francisco, CA
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    The cost of vertical-grain doug fir has gone up quite a bit. In my dealers, it is now essentially the same cost as rift-and-quartered white oak. Hardwood is more ding-resistant than softwood.

  7. #7
    Join Date
    Aug 2007
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    Dickinson, Texas
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    Quote Originally Posted by Jamie Buxton View Post
    The cost of vertical-grain doug fir has gone up quite a bit. In my dealers, it is now essentially the same cost as rift-and-quartered white oak. Hardwood is more ding-resistant than softwood.
    Vertical grain fir is very dense and while not as hard as qs white oak, it does quite well for doors. I can't argue with using qs white oak though.

  8. #8
    Join Date
    Jun 2008
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    So Cal
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    Nice looking door Lowell,I'd pick Vg dougfir over oak esp if you could get some old growth.My house and most of my Neighbors have Fir Doors that are about 63 years old.Mine gets full sun in the morning haven't seen any dry rot yet.
    I do have a covered porch,And about 25 layers of paint.
    Some of my neighbors have newer doors from Lowes or Home Depot.And they look like S**t Joints are open and the clear coats are half baked off.

  9. #9
    Join Date
    Aug 2007
    Location
    Dickinson, Texas
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    I'm fortunate in the fact there are three sources of hardwoods in Houston. They stock vg fir, so all I have to do is get in the truck and go get some.
    It's like a kid going to the candy store.

    Curly maple and walnut are awesome. The selection of qs white oak is good.

    Just a note about the raised panels in the door, they are not solid. They are two 3/4" thick panels with vapor barrier between the panels. I think I saw that in one of Norm's videos.

  10. #10
    Join Date
    Apr 2008
    Location
    Virginia
    Posts
    3,178
    The last two I made were 1) mahogany (my general preference); and 2) redwood, by customer wish; I'd opt for a harder wood had the choice been mine. I also made a few redwood interior doors for the same house and they looked wonderful under finish -- more gold than red.

  11. #11
    Join Date
    May 2008
    Location
    Mountain Home, AR
    Posts
    547
    I'm going to start working on a new front door probably this summer, but most of what I have to work with is southern red oak and post oak. Will any of those work well for a covered exterior door? I also have some 2-3" walnut and cherry boards, but those would come out much darker than I'd want. I assume about anything will work, but I want it to look nice. I didn't quarter saw any of the wood, but there are always some that turn out quarter or rift sawn. I'll have to go through my stacks and see what I have.

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