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Thread: Ideas for small Corian solid surface cut outs

  1. #1
    Join Date
    Jul 2014
    Location
    South Elgin, IL
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    217

    Ideas for small Corian solid surface cut outs

    I have access to numerous small (12 x 13 3/8 inch in .50 thickness) corian and corian-like cut outs from a counter top manufacturer but I can't figure out what to make from them!
    They're too small for what I had originally intended. The color is #716 - a kind of speckled white.

    I don't have a rotary, so I can't turn them into hundreds of rings, although with enough sanding I suppose I could make bangles/bracelets but kind of doubt if they would sell.

    I do have a Ringmaster bowl maker and I could try making some bowls on that - just not sure what adhesive to use that wouldn't show where the rings adhere to each other.

    Anyone have ideas? Maybe color filled awards/plaques? (I don't have any customers for this but could possibly bring samples to schools or hospitals)
    Materials Conversion Specialist
    I take perfectly good large pieces of stuff & turn them into smaller pieces having dubious value

    LASER: Trotec Speedy 300 30 Watt, CNC: Shopbot PRT, Vinyl Cutter: Summa Sign Pro T750
    Old School: a tool box full of brand new sign painting brushes from the 60's


  2. #2
    You have a ShopBot so you can do practically anything you want with them. I've made a number of boat dock signs, house number signs, etc. I always use a color fill. I prefer the darker Corian but the lighter colors can be used for a lot of projects. I've also made some grave markers.

    Corian markerr.jpg
    Mike Null

    St. Louis Laser, Inc.

    Trotec Speedy 300, 80 watt
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    Woodworking shop CLTT and Laser Sublimation
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  3. #3
    Join Date
    Nov 2005
    Location
    International Falls, MN
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    766
    I am making a segmented bowl blank for the lathe with the scraps I got.

  4. #4
    Join Date
    Jan 2004
    Location
    Lewiston, Idaho
    Posts
    28,555
    I don't know what the heat range is on corian but when we remodeled our kitchen, we had granite counter tops installed. The granite people used the cutouts for the undermount sink and made 4 trivets for us. My wife dearly loves those trivets.
    Ken

    So much to learn, so little time.....

  5. #5
    Join Date
    Nov 2006
    Location
    Maple, Ontario, Canada
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    1,011
    Mayo,

    How about making some wayfinding signs, door/desk nameplates, washroom pictograms with applique in contrasting color.
    Trotec Speedy 300 - 60w, with Quatro CSA-626 fume extraction
    Xenetech 1625 x2,
    New Hermes TX pantograph, CG4 cutter grinder
    Brady Globalmark2 label printer,
    Assortment of custom tooling , shears & punches, heat bender.
    Software: Xenetech XOT, Corel X3, Bartender label software

  6. #6
    Join Date
    Jul 2014
    Location
    South Elgin, IL
    Posts
    217
    Several ideas for possibilities here - thanks everyone!
    Materials Conversion Specialist
    I take perfectly good large pieces of stuff & turn them into smaller pieces having dubious value

    LASER: Trotec Speedy 300 30 Watt, CNC: Shopbot PRT, Vinyl Cutter: Summa Sign Pro T750
    Old School: a tool box full of brand new sign painting brushes from the 60's


  7. #7
    Join Date
    Feb 2003
    Location
    Hayes, Virginia
    Posts
    14,776
    Mayo,

    Along with the other suggestions you have received solid surface material makes great shop jigs and fixtures for almost every machine in your shop. If you can heat it to about 320 degrees for twenty minutes of soak time you can bend it. Small scraps cut on your CNC Router can be useful for shop scrapers, the edge of solid surface material is pretty sharp. If you have a wood or metal lathe you can turn pens and other small items like custom bushings, cones, and other special shapes for projects. I've made custom cone shapes to fit glassware that I engraved on my rotary, recently 130 champagne glasses for a wedding.

    The possibilities are almost endless.
    .

  8. #8
    Join Date
    Jun 2014
    Location
    Indianapolis, IN USA
    Posts
    20
    I build ukuleles and I make the nuts and saddles using Corian.

  9. #9
    Join Date
    Feb 2003
    Location
    Doylestown, PA
    Posts
    7,576
    I made bandsaw blade guides out of Corian. It's not all that hard - it can be worked with woodworking tools after all - so don't know how it will wear. It's easy enough to square up any worn surfaces on a sander or just make new.

  10. #10
    Join Date
    Feb 2003
    Location
    Yorktown, VA
    Posts
    2,756
    Fret slot cutting jig for cigar box guitars....or any guitars for that matter. Used Helicoil inserts to allow for adjustment.
    Jig 021 (Medium).JPGJig 032 (Medium).JPGJig 041 (Medium).JPGJig 046 (Medium).JPG

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