Originally Posted by
Kelby Van Patten
I believe the sizing calculators will always significantly understate the requirements for a garage shop, for three reasons.
First, garages have less effective sealing than home interiors, and so you are going to get more cold air escaping to the outside. Garage doors are always culprits. Also, there are usually penetrations and vents in garages to deal with CO dangers, etc. So, your mini-split system will have to combat all that additional hot air coming in from those penetrations.
Second, woodshops have enormous thermal mass. The concrete slab is a huge thermal mass. Stationary power tools have huge amounts of thermal mass. Lumber. Workbenches. And so on. If you keep your shop AC running 24/7, the thermal mass will be an advantage in keeping things cool when the outside temps get crazy hot. But if you are only turning on the AC when you are in the shop, it will take forever to cool the shop down given the thermal mass that holds all that heat, and on a hot day, it will be more than your "properly sized" mini-split can keep up with.
Third, all the electricity you burn in your shop turns into heat. Lights, power tools, dust collector, etc.
When I had my mini-split installed, my contractor used a sizing calculator and then bumped me up a size. I think it's still massively underpowered for my shop. On a hot day, my mini-split works as hard as it can just to keep the shop from getting hotter. So, I have to start the AC early in the morning so the shop gets cool before the day heats up. Then the AC can keep it cool. But if I let the shop heat up before I turn on the AC, the AC is not powerful enough to cool the shop off while it remains hot outside -- all it can do is keep it from getting warmer.
Overall, my recommendation would be to take what the sizing calculator says and say, "that's the number that I know is probably way too small, and the question is how much bigger I want