One of the things I have done is repair "cope and stick" glue failures on kitchen cabinet doors. I have seen it several times. They are easy to repair with a good dowel jig. That joint is a lot edge to end grain but is a little better than a simple butt joint. Perhaps those failures were due to poor gluing technique or abuse. I don't know. I do know that in these cases, pocket screws would have held up better, even with no glue. That is where my opinion comes from.
I don't use pocket screws on cabinet frames because they are ugly. I might use them assembling a box if they wouldn't show. I do have cabinets and an outfeed/assembly table in my shop that were assembled exclusively with pocket screws. These support much more weight and get far more use and abuse than anything you would find in a normal kitchen. They are just as tight now as they were 10 or 12 years ago when they were built. No glue.
I integrated a clamping surface into my outfeed table. It works well for our needs. Very long frames extend back over the table saw as needed.
We bought a bunch of this pre-primed exterior sign board for making shop tables. It is nice and flat with alternating layers of wood and HDF.
Last edited by J.R. Rutter; 09-30-2017 at 12:42 PM.
JR
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My roll-around is an old hospital bed from when blood-letting was still standard practice. ca.1820 It will crank up about 8-10" and is one handy table. The top, I think, is BC ply with about 4000 coats of paste wax. I traded a microwave cabinet for this beauty.
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Melamine is ideal. Cheap, flat, and glue wont stick to it. I cut up a piece for my chop saw tables as it was free (used as a cover sheet on one of my orders).
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Like JR, my TS outfeed table is a full sheet of china birch with a 1.5" maple band. It is crowned in the middle so its not ideal for clamping faceframes, but makes for easy sliding of sheet goods which I no longer break down because of the VPS in the background.
To the OP:
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Find one of these used. Talk about a time saver. I can also assemble doors on this one (those clamps are on the floor.)
-Lud
Thanks Lud!!!
Carpe Lignum
So I broke apart the joint that I pictured above. Backed out the screw first. Good enough for me...
JR