I had some leftover hard maple so I made a new mallet today. Nothing crazy but it should do the job. I would have preferred a longer and thicker handle but i used what i had. I used hand tools for most of it except for the drill press to hog out the mortise and a belt sander to clean it up. While I was chiseling out the mortise for the handle I came to the conclusion that I needed a good set of mortising chisels.