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Thread: Very Bad Cut, but Lesson Learned (I hope)

  1. #1
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    Very Bad Cut, but Lesson Learned (I hope)

    Hi All,

    Well, I am nursing a cut that is going to be very slow to heal. I've been mulling over whether or when to write this up, and the "yeas" have it.

    A few days after Christmas I was cutting up a piece of what amounts to firewood, to make into billets to use to make jaws for hand screw clamps. I have had the kits of the metal and handle parts for the clamps for a long time but hadn't done anything with them until now. I had split the white oak log segment in half lengthwise with a circular saw and then wedges and big hammers, and then smoothed the flats out to some extent with a carpenters hatchet. I then used the circular saw to cut half way through the split segment, cutting as deeply as the depth of cut on the circular saw would allow, to rip the length of the half logs to start the billets. The idea was to then to finish cutting the rest of the way through using my trusty vintage 28" 4&1/2 point Keen Kutter rip saw to complete the ripping to make the billets.

    I had made a pair of pretty rough "V" shaped holders to cradle the half sections in to hold them for the saw work. I had used them a few times for this exact purpose in the past, and they needed some re-engineering, as there were problems with them that could EASILY have been improved, but I hadn't done it because the holders sort of worked "as was." Big mistake.

    I clamped the holders to a pair of saw horses and went at it. I only have a very small number of my clamps out where I can use them, as the rest are still boxed up from our move. They are waiting for unboxing until I have a shop and a place to store them. I really needed to clamp down the ends of the half log segments, but didn't think I could find some quick grip clamps to use so was holding the end down with my left hand while working the saw with my right. I could get two billets out of each half log segment, so had to make 4 lengthwise cuts. The way I was doing that was to cut 1/2 the length and then turn the segment around and cut back toward the first cut to complete the billet, then clean off the bark with the hatchet. I had already doped the ends with Anchorseal and had allowed it to dry thoroughly.

    I got distracted and had not finished the second 1/2 way cut when I decided I needed to finish that cut from the previously cut end. Well what happened then was the saw got hung up in the kerf, and I pushed extra hard. The saw broke free and my left hand was holding down the segment, only unfortunately it was directly over the previously cut portion, and my momentum carried it through and I cut 1/2 way through the end of my left ring finger at the finger nail location. Because I was following the kerf cut with the circular saw I didn't realize that I had already cut through much of the needed length, so my hand was right over the previously cut portion, and once the saw broke free there wasn't any uncut wood to stop it. Oh rats!

    I had been in a hurry to finish up the billets as Donna had supper just about ready, and it was just about dark. There was just a little left to cut, and I was thus in a real hurry to finish the cutting.

    Well I cut all the way through the width of the finger nail and all the way though the bone, leaving about 1/8" of my finger tip thickness uncut. It was after 5:30 and just about dark, I rinsed off the wound, and wrapped it with paper towel, and we went to the emergency room, getting there a little before 6:00. X-ray time after a significant wait, and I had been holding the tip in place by basically folding it back in place, using the uncut portion as a hinge. The folks there had not realized how bad the cut was until they saw the X-ray, and I was in the waiting room a long time before they looked at the X-ray. Prior to that they wanted to put me in a chair and stitch it up, but one look at the X-ray and the Doctor immediately had then put me on a bed in a room that previously was "unavailable."

    By the way, the nurse told me that the emergency room was fairly busy....seems that they were seeing a pretty good number of primarily boys and men (not girls and women) who were trying out new Christmas gifts...tools, bicycles, motorcycles, etc., and had bad luck with them. Not me, that was only the second saw I had ever bought and restored...some 45 years ago, so it was hardly a "new toy" to me.

    Well he gave me some VERY painful pain killer shots, cleaned up the finger, and stitched me back together. We got home about midnight....and ate a very delayed supper.

    Since we moved here, the church we attend has lost it's bass player in the band, and since I am a bass player, I had started practicing at home to get back in playing shape. I was very concerned about whether the cut would ruin my bass playing. The emergency room Doctor, and the bone specialist they had me go to a couple of days later, both said that my finger should heal up well enough to play again, but the finger nail may not grow back quite like you would hope, but that remains to be seen. In fact the Doctors and the PA that looked at it said that I might be able to start practicing again well before the finger nail has grown back, and I should be able to try practicing again the first or second week of February to see if it is healed enough to practice with. We will see. The PA told me that it will probably be at least a few months before the finger nail portion on the tip comes off and the rest grows back.

    What hard lesson did I learn....well several as you probably have already figured out, which include: 1. when I knew that my set up did not securely hold the piece I was cutting I should have stopped and rebuilt it until it did a good job, 2. NEVER keep going in a big hurry due to the time using a set up that really needs to be improved, and being in a hurry was part of the problem, 3. Don't put my hand in the line of the saw direction, even though I thought that there was a lot of uncut wood between my hand and the saw....that was not the case as the saw was caught in the kerf, which I could not see because I was sawing down the line of the circular saw cut to finish the cut, 4. finally I realized that I should have gotten out the clamps that were needed rather than to just "get by." For me, the principals of these lessons apply to a lot of other types of things in woodworking.

    The really bad thing is that later I realized that I had gotten out the exact clamps I needed, and they were out of the way in the garage where I had put them when I last used them a year and a half ago or so. I had forgotten that they were there.

    How about any of you, have you had a similar hard lesson learned?

    It looks like I will be fine, with probably only minor overcome able, or perhaps no, permanent effects, but it will be a couple of months at the minimum until the finger nail grows back. . (I am going to try to practice my bass in a couple of weeks to see if I have healed up enough by then.) Again, however, hopefully the lessons have been permanently learned.

    Regards,
    Stew

    Last edited by Stew Denton; 01-30-2024 at 3:01 PM.

  2. #2
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    Stew, thank you for posting your story! I posted mine when I had a mishap with a router and ended up with 14 stitches in my right wrist. These types of stories are constant reminders for us to think about what we are doing, and not get into a hurry! Heal quickly and completely!
    Ken

    So much to learn, so little time.....

  3. #3
    Oh man, that sounds painful. Sorry to hear about your mishap. Thank you for sharing your story here, it's really a reminder of how quickly accidents can happen in the shop. Wishing you a speedy recovery!

  4. #4
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    Yikes! Be careful and get well soon. I always tell my self "I am not reading that injury post". Then I read it .
    Best Regards, Maurice

  5. #5
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    Sorry you got hurt and I hope it heals completely. Any time I start feeling like I need to push harder and grab another gear to finish something up, I quit right there for the day.

  6. #6
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    Stew,
    Sorry to read of your self-inflicted wound. I made a similar mistake a few years ago and got lucky that there was no significant damage. I hope your finger comes back and you're able to continue doing the things you enjoy. Thanks for sharing your story as we all need reminding of the dangers of our toys.

    Maurice,
    Exactly how I respond to these stories.

    Tom,
    That is excellent advice.

    Mike

  7. #7
    My best friend is an ER nurse. She confirmed that this happens a lot after Christmas....

    robo hippy

  8. #8
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    Despite the significance of your injury, Stew, it sounds like you dodged a bullet. My father died of lung cancer at 56. Aside from the very occasional cigar, he never smoked. But he was a master woodworker and furniture repairman/restorer in the days before dust masks and respirators. He also mixed his own stains and if you know anything about that process, it required the use of extremely toxic solvents. Which is to say I ALWAYS wear a cartridge respirator with P100 filters whenever I use any power or hand tool that creates dust, even outdoors. Unlike Stew’s injury, it won’t bite you in the moment, but will cause major illness down the road.

    As for Tom’s comment, I worked ski patrol for 2 winters and, by far, the most injuries occurred on someone’s last run of the day. Exercise at altitude equals tiredness. Better to quit than try to get your money’s worth and squeeze in one more run.

  9. #9
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    Quote Originally Posted by Stephen Rosenthal View Post
    Despite the significance of your injury, Stew, it sounds like you dodged a bullet. My father died of lung cancer at 56. Aside from the very occasional cigar, he never smoked. But he was a master woodworker and furniture repairman/restorer in the days before dust masks and respirators. He also mixed his own stains and if you know anything about that process, it required the use of extremely toxic solvents. Which is to say I ALWAYS wear a cartridge respirator with P100 filters whenever I use any power or hand tool that creates dust, even outdoors. Unlike Stew’s injury, it won’t bite you in the moment, but will cause major illness down the road.

    As for Tom’s comment, I worked ski patrol for 2 winters and, by far, the most injuries occurred on someone’s last run of the day. Exercise at altitude equals tiredness. Better to quit than try to get your money’s worth and squeeze in one more run.
    There are times when I want to get something done but decide to put it down and wait. Usually I have a change of mind about what I am doing. Besides, I'm really not in that big a hurry. Slow down, you'll go faster is may times true.

  10. #10
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    Sorry to hear of your injury. Here is hoping you heal well and soon.

    Thanks for reminding us to be careful and work safe.

    Like Eric said, slowing down often gets the work done safer & faster.

    jtk
    "A pessimist sees the difficulty in every opportunity; an optimist sees the opportunity in every difficulty."
    - Sir Winston Churchill (1874-1965)

  11. #11
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    Thanks for the great comments everyone, and hopefully other folks will add more to the good advise and comments. Also thanks go to Tom, Steven, Jim, and Eric for the excellent advise to the rest of us.

    Tom, you have obviously been doing this type of work long enough to have gained significant wisdom on when to quit to be safe. I need to put that advise into my own practices. I will need to think about that particular advise quite a bit to make it a part of my work practices. Since I am now retired there is no reason to get in a hurry to finish up most things I work on.

    I started to do simple woodworking in the 6th grade or so, worked for a carpenter as a summer job and over Christmas holidays while college age, and have done things with carpentry and woodworking on and off ever since. This is by far the worst injury I have ever had, so it could have been a lot worse. I have known old carpenters with life long finger injuries.

    I have a couple of grandsons, so want to teach them about shop safety if they spend any time in my shop. I hope to give them a love for woodworking. This will be a good story to tell them about working carefully and safely because I can tell them that I had been using tools for about 60 years before this happened, and all of those years I had almost no injuries because I am normally very careful. Thus, you can still get injured even after many years of experience, so beginners need to be even more careful.

    Stew

    Last edited by Stew Denton; 01-30-2024 at 4:07 PM.

  12. #12
    Years ago there were TV programs constantly talking about shop safety ….now you have to buy magazines . But This Sawmill Creek
    thing is real good ! Many of us could show pics of neatly cut fingers , but I am grateful we don’t see much of that. Stew ….stay OUT of
    the stew ! That would be Stu - pendous Rest and write about unbloodied adventures….using slightly dulled crayons.

  13. #13
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    I learned it the hard way. In 1980 I was framing a house. There was one short wall left to put together and stand up. I knew I was tired, but thought I could push and get it done. Long story shortened, I ended up shooting about a half inch of a framing nail into the big muscle at the base of my left thumb. It heeled up after being Really sore for a good while, with no lasting effect on anything but my lack of desire to keep pushing. I have never had any kind of injury since then. Nothing you do building anything is worth getting hurt over. I don't do deadlines.
    Last edited by Tom M King; 01-30-2024 at 4:54 PM.

  14. #14
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    Hope that you heal well.. most of my injuries have been with hand tools, chisels and saws, chisel cuts heal up nicely. What kind of music do you play?

  15. #15
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    Hi Mark,

    My injuries have also been almost entirely with hand tools, primarily very small cuts with chisels and plane irons, and mostly small cuts with hand saws.

    As per your question about music, as to bass playing, in college I played in a "Jesus Music" band but didn't play again until about 15 or 20 years ago. Then was in our church band playing contemporary and traditional church music. I was also played in a Southern Gospel band and also sang harmony vocals as part of a prison ministry for about 10 years. While there in the Texas Panhandle, our church put on a major musical a couple of times, and I played in the small orchestra we had, probably around 40 instrumental musicians total. We played the music for the musical, which was really orchestra music, and had musicians from many towns in the Texas Panhandle, mostly high school instrumental music teachers who were all pretty good musicians, had majored in music, and had played all through college. I played bassoon and trombone in high school and trombone only in grade school, but also played bass trombone three and a half years in the college band. Thus, I can read music, which was a necessary skill for playing bass in the musicals that our church put on.

    Thus, I guess you could say I have played all kinds of music. The music I like to play best is the contemporary Christian music that you hear on Christian radio. For what it's worth, I consider myself to only be a journeyman bass player that will never get to be a really really good bass player, such is life.

    Stew
    Last edited by Stew Denton; 01-30-2024 at 9:16 PM.

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