I was watching the Science Channel last night and they have a program called "How it's Made". A show that showcases various manufacturing processes. Pretty cool usually.
Anyway, they showcased a guy who turns pens by hand and I was interested in a couple techniques he used that I thought I'd share.
1. Gluing the tubes in. He used poly glue, but he brushed water into the blank, then put the glue on the tube and inserted it. He claimed that the water helped the glue to distribute throughout the hole better. It was ready to turn in one hour.
2. He used four coats of poly floor finish. He claimed longevity. They looked nice too.
3. He used a beading tool (just didn't go deep) to make equi-distant grooves in the pen, then used a piece of cherry to burn the inside of the grooves. Looked nice.
4. He didn't use a pen press. Just put some CA at the joins and hammered the parts together with a soft mallet.
Anyway....just thought I share these little tidbits in case anyone is interested.