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Thread: Frame cutting sled (45*)

  1. #1
    Join Date
    May 2006
    Location
    Poland
    Posts
    637

    Frame cutting sled (45*)

    Good day

    My name is niki and its my first post in your very, very active forum.
    I live in Poland (after Israel and Japan) and I’m an amateur.

    I would like to share with you a different way (to my knowledge) of making 45* frames.

    Instead of messing with angles and protractors, I’m using big dedicated triangle.

    The cutting method is “Left” and “Right” of the blade to overcome any small deviations from 45*.

    The rest is on the pictures.

    One important point:
    As you will see, the blade will cut ½ kerf width at every cut, and because we are cutting each frame member from both sides, the member length will be reduced by 1 kerf width.
    To make it clear, if your blade kerf is 1/8”, and you are planing a frame of, say, 20” x 20”, cut your members to, what I call in the pictures “final dimensions” of, 20-1/8” so after the cutting the will be 20”.

    Regards
    niki
    Attached Images Attached Images

  2. #2
    Join Date
    May 2006
    Location
    Poland
    Posts
    637
    Part 2 pictures
    Attached Images Attached Images

  3. #3
    Join Date
    Mar 2006
    Location
    Burlington, WI
    Posts
    238
    Great idea. And way cheaper than a manufactured one.

  4. #4
    Now that is very clever and thank you for using inches instead of mm Thanks for sharing!!! One question what is the red looking tape?
    I can pay retail anywhere, so how's your service?
    Grabbing defeat from the jaws of victory one project at a time
    Maker of precision cut firewood


  5. #5
    Join Date
    May 2006
    Location
    Poland
    Posts
    637
    Thank you for the comments

    Michael
    The red and/or the blue tapes are “anti-skid” tapes which come with glue (you just peel the paper), in Japan they come in 3 feet length for $1.
    About the inches, I was working all my life with both methods (9/16” is “visual” for me).

    niki

  6. #6
    Join Date
    Mar 2005
    Location
    Southwest Florida
    Posts
    1,482
    Very good report! Good, clear explanations are a difficult thing to do. Even I could follow the directions. Allen

  7. #7
    Join Date
    Feb 2003
    Location
    Atlanta, GA
    Posts
    490
    Niki:

    A very cool, clever and cheap idea! Thanks for sharing it with the rest of us.
    Sam/Atlanta

  8. #8
    Join Date
    Mar 2005
    Location
    Houston, TX
    Posts
    857
    Great first post! Thanks for the clear and detailed explanation.

  9. #9
    Join Date
    May 2006
    Location
    Willamette Valley, OR
    Posts
    68

    Question Clamp Question from Newbie

    I've been lurking for a while and the learning is terrific. But now I have to chime in - that's one cool sled.

    Niki:

    Until photo #6, I don't see a clamp, then voila! clamp appears.
    Can you describe how the clamps attach to the sled?

    thx

    Sam

  10. #10
    Join Date
    May 2006
    Location
    Poland
    Posts
    637
    Sorry Sam Blanchard
    Here it is

    Take a clamp, remove the fixed jaw, weld it to angle iron, make two holes and screw it on whatever you want.


    niki
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  11. #11
    Join Date
    Feb 2003
    Location
    Just outside of Spring Green, Wisconsin
    Posts
    9,442
    Nissim, all I can say is, "WOW"!!! What a super, information-packed first post! I see no less than 3 really neat additions for my shop. Wonderful ideas! Welcome to the Creek, my friend and I certainly hope we'll be seeing more of your skills, tips and tricks. Well done!
    Cheers,
    John K. Miliunas

    Cannot find REALITY.SYS. Universe halted.
    60 grit is a turning tool, ain't it?
    SMC is totally supported by volunteers and your generosity! Please help if you can!
    Looking for something for nothing? Check here!

  12. #12
    Nissim:

    Welcome to the Creek and excillent post and mitre sled. I printed out your post and will be making the jig some time in the fall when temperatures in Phoenix cool down. 104 here today, still better then shoveling snow

    DS
    Good Luck:
    Don Selke

    Julius A. Dooman & Son Woodworking
    My Mentor, My teacher. "Gone but not forgotton"

  13. #13
    Join Date
    May 2006
    Location
    Poland
    Posts
    637
    Thank you John, Don and Don

    It’s all MY pleasure that you and all the others found it helpful.

    I’ll post more of my jigs and aids. Just please remember that I’m an amateur and so are my jigs.

    Thanks
    niki
    Last edited by Nissim Avrahami; 05-18-2006 at 8:05 PM.

  14. #14
    Niki,
    Thanks for the informative post and welcome to the creek.

  15. #15
    Join Date
    Feb 2003
    Location
    Toronto, ON
    Posts
    613

    Great Info - Thank You

    Very inventive jigs.

    Do you have photos of some of your projects?

    Where in Poland do you live? My father was born in Radom.

    L'Heet.
    Howard
    Howard Rosenberg

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