Well after about 45 hours my ears are ringing from a loud planer...most of my tools need sharpening....my eyes a little tired of the hand cut mitered dovetails ....Did I mention I hate teak? Ask any hardwood supplier and milling teak is 2 times the cost of any other wood....try planing some and you will know why! It is super abrasive and between the oil an the grit it will eat your knives and they get loud! Can you hear me? I can't. The wood also has a tendency to split without cause on joinery and other places...
I have wedged through tenons and mitered dovetails in 6/4 material on the arms. Mitered dovs are only sawn by hand and you have lots of chances to screw up since every surface is exposed (unlike half blinds where you just show one pretty face)...the miter is also handsawn. Dovetails in 6/4 will not allow room for error because in 1 1/2" everything shows....so I took about 1 1/2 hours for each of the arms....which is very slow even for mitered doves...If the miter looks bad the joint looks terrible. I decided on this piece to use my LN dovetail saw which has always taken a back seat to my old great Taylor Bros. saw...After using the LN for this I must say it is an excellent saw! It saws beautiful! After I cut all the joints with the LN ...I cut one more with my beloved Taylor Bros...and it is still my favorite.
These pics are before finish and just lightly planed and sanded... It eats sandpaper too!
I won't flip my knives till after I finish with the teak! My friend Chris Feddershon , a instructor at Palomar called me and gave me some tips. After talking to him I changed to West Systems for all the important joints. He said if you use TightBond glue it right after milling or the oil will cause a joint failure. I will never undertake such a challenging project with teak! It is not enjoyable!
The structure is all mortise and tenon ....mostly made on my new MM Elite S Combo Mortiser. It worked great!
I used a variety of planes...LN 164, LV Bevel up jack and smoother...The LN 102 block...and the Knight Coffin smoother which was great!