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Thread: Stupid table saw mistake of the day

  1. #1
    Join Date
    May 2005
    Location
    Somerville, MA
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    152

    Stupid table saw mistake of the day

    So, the other day I found myself with the need to take 8 4"x22" pieces of 1/2" plywood and put a roughly 1"x1" cutout in each corner, all of them precisely the same size. Not having a band saw, nor being sufficiently confident in my handsawing skills, I clamped them all together into a big stack and made the cuts on the table saw, doing the long sides first with the miter gauge. Then it came time to put the cuts in the ends, standing the stack straight up against the fence, with the offcut side against the fence. This sounds like a dumb idea already, doesn't it?

    So I'm completing the first of those cuts, when it occurs to me that "hey, those little offcuts are trapped between the blade and the fence and under the rest of the workpiece, and when the blade gets through the last one..."

    RAT-TAT-TAT-TAT-TAT-TAT-TAT-TAT!!!

    "...they're all going to get shot out of there like a machine gun. Ow."

    Only one of them hit me, and it didn't even give me a bruise, but a few inches to the left and it would have hurt a lot more. I did the rest of those cuts very, very carefully, with the offcuts to the outside and me on the other side of the fence.

  2. #2
    Join Date
    Sep 2004
    Location
    Okie from Muskogee, Oklahoma
    Posts
    429
    HoHo Chip,
    Tried that and the bruise took a month to go away and I still had a little blue dot for weeks later.
    Ed

  3. #3
    Join Date
    Feb 2003
    Location
    Oak Harbor, Whidbey Island, WA
    Posts
    2,550
    Hmm Maybe a new moniker Machine Gun Olson. Or Chip shooter Chip....

    Or you maybe a wood eater if.....

    Or I've eaten wood because....
    I usually find it much easier to be wrong once in while than to try to be perfect.

    My web page has a pop up. It is a free site, just close the pop up on the right side of the screen

  4. #4
    Join Date
    Sep 2006
    Location
    Southern, CA
    Posts
    569
    Chip, Once I started to read your third line of your post, I thought, "look out". Glad you didn't get more than one hit...

  5. #5
    Join Date
    Mar 2006
    Location
    SoCal
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    Yeah, those little mothers'll shoot right outta there won't they? Glad it was minor.
    "A hen is only an egg's way of making another egg".


    – Samuel Butler

  6. #6
    It's amazing sometimes how you do things without thinking it through... I had my first srious kickback the othr day... straightened me right out!

  7. #7
    Join Date
    Jan 2006
    Location
    Frederick, MD
    Posts
    322
    Chip - glad you are OK.

    For next time - try a jig saw. I was NEVER a big fan - but recently was faced with some cuts that there was NO OTHER WAY (well - hand saw, but who uses THOSE anymore) I bought a 5.5 Amp B&D orbital jigsaw with a laser - WOW!!! Loads 'O Power - cuts straight (even freehand) - SWEET! Now it's one of my favorite tools.

  8. #8
    Join Date
    Aug 2006
    Location
    Westchester Ca
    Posts
    370
    Glad you're OK
    The other day I was ripping some 3/8" thick by 2" inch wide by 24" inch long stock using a push shoe.
    After "completing" one of the rips I had lifted the push shoe before the piece fully cleared the back of the blade. Lucky it didnt kick back but I turned the saw off and ducked till it spun down and quit for the night
    Dan

  9. #9
    Join Date
    Oct 2005
    Location
    Sumter, SC
    Posts
    2,231
    Chip,

    'Hate to admit the number of times that I have had the same experience doing that. Today, I had to do basically the same thing but this time I used my EZ square and a Hilti - kind of boring - no excitement - but it was safe.

    Burt

  10. #10
    Join Date
    Feb 2003
    Location
    Atlanta, GA
    Posts
    490
    Chip...

    Glad you're OK. If you're like me, that fraction of a second when you realize it's coming at you seems like an hour. At least it seemd like when I dropped (yes, dropped) a 4" x 5" piece of MDF right onto the spinning blade. Them suckers hurt when they hit you!
    Sam/Atlanta

  11. #11
    Glad to hear things didn't go real bad. I never had much faith in my hand saw skills until I bought a Japanese crosscut saw. Wow, I use it all the time now for real precise cuts with great results. Check them out, I think Woodcraft sells them, you won't be sorry.

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