Howdy again,
I actually got the stiles on and the doors hung today!!!!! Yipeeee!!
BUT....not without some interesting woodworking.....
The hinged stile deal has been a bit of a problem. I bought Amerock no mortise hinges for this project. I have used them many times in the past and I really like them. Problem is....the stiles stuck out too far with the hinges installed. I thought...no biggie, I'll just plane a 1/16" off. Great. Works fine...until....I get to putting the hinges on the doors. Now the stiles are to skinny to properly fit the full wrap hinges!!! I decided to cut the wrap part off the hinges to solve the probelm. AH...new problem. The pins don't go all the way thorugh the hinges. Now I just have pieces of hinges. Back to the drawing board after ordering more hinges. I had some of the same hinges here, just not the correct color or style so I push on.
I resawed some stock and face glued it to the back of the stiles and mortised the no mortise hinges. It really looks better this way anyhow. Sure wish I had thought of this BEFORE I planed the stiles!!!
These mortises were a bit interesting to do, The leaves of the no mortise hinges are not square. I tried cutting around them with a knife, chiseling the edges...yadda...yadda...but this method seemed to work the best. I drew around the leaves in pencil and free handed them with my router. 'Bout caused me to have a nervous breakdown, but it worked. These are grain matched stiles of course, so a screw up here is a really big disaster. Of course, after what I have already been though with these dang pieces, I guess I could have figured out some way to fix it.
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Anyway......here it is with the stinking stiles done.
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And here it is with the doors finally on.
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Thanks for looking,
Terry